Efficient Tube to Tubesheet Welding Weld Head Orbital TIG Gear Welder

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is a pivotal component in welding solutions, especially when it comes to the seamless joining of tubes and tube sheets. It plays a critical role in ensuring precision and reliability in various welding applications.

This innovative tool is meticulously engineered to execute orbital welding, which allows it to traverse a circular path encircling the joint between a tube and a tube sheet. This capability is essential in delivering a flawless, continuous, and uniform weld around the entire circumference of the joint, ensuring uncompromised strength and durability.

The weld head is typically equipped with a sophisticated drive mechanism, which ensures precise rotation around the tube-to-tube sheet interface. Often motor-driven, this mechanism provides accurate control over welding speed, thus enabling consistent quality in the welding process.

Included in the design is a specialized welding torch or electrode holder, strategically positioned to target the welding arc or heat source directly at the joint. Advanced models offer adjustability in the torch's angle and proximity to the joint, optimizing the welding process for superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the heat exchanger manufacturing sector, the tube-to-tube sheet orbital weld head is indispensable. It is extensively utilized to weld numerous tubes to tube sheets effectively, ensuring each joint is flawlessly bonded. This is crucial for the reliable operation and efficiency of heat exchangers.

Power Generation
Whether in fossil-fuel or nuclear power plants, welding tubes to tube sheets is a vital task. For instance, in steam generators, the weld integrity of tube-to-tube sheet joints is paramount for safe and efficient power generation. The orbital weld head is instrumental in delivering the precision and quality required for such critical applications.

Chemical and Petrochemical Industry
Within reactors and various process equipment, tubes are commonly affixed to tube sheets. The use of an orbital weld head is crucial for crafting robust, leak-proof welds, imperative for managing corrosive chemicals and high-pressure/high-temperature fluids safely in these demanding industries.

 

 

Detailed Photos