Efficient Tube to Tube Plate Weld Head for Orbital Welding Operations

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands at the forefront of welding technology, revolutionizing the precise and enduring union of tubes and tube sheets. This indispensable tool guarantees flawless integration, making it a cornerstone in advanced welding applications.

Crafted with unmatched expertise for orbital welding tasks, this exceptional equipment is designed to glide gracefully around the critical joint where a tube meets a tube sheet. This pivotal circular motion ensures a seamless and consistently perfect weld, embracing the joint in an impeccable ring of integrity.

At the heart of the weld head lies an incredibly sophisticated drive mechanism, empowering it to rotate with unparalleled precision around the tube-to-tube sheet interface. Typically powered by a motor, this mechanism provides meticulous control over welding speed, ensuring every weld is executed with precision and excellence.

Central to this innovation is the welding torch or electrode holder, strategically positioned to direct the welding arc or heat source with pinpoint accuracy at the joint. Advanced models boast adjustable torch angles and proximity, elevating the welding process to achieve optimal results with unparalleled precision.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing arena of heat exchangers, the Tube to Tube Sheet Orbital Weld Head emerges as a crucial ally. These devices demand the welding of numerous tubes to tube sheets, requiring both reliability and efficiency. This orbital weld head excels by delivering exceptional weld quality at each joint, ensuring the heat exchanger's peak performance.

Power Generation
In power plants, whether powered by fossil fuels or nuclear energy, the welding of tubes to tube sheets is a critical task for key components. For instance, in steam generators, the integrity of these welds is paramount to safe and efficient power generation. The orbital weld head rises to the challenge, ensuring weld quality that meets the highest industry standards.

Chemical and Petrochemical Industry
Within reactors and other process equipment in the chemical and petrochemical sectors, connecting tubes to tube sheets is a routine necessity. Utilizing an orbital weld head ensures the creation of strong, leak-proof welds, essential for managing corrosive chemicals and handling high-pressure/high-temperature fluids in these demanding environments.

 

 

Detailed Photos