Customization: | Available |
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Cooling Way: | Water Cooling |
Style: | Vertical |
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Introducing our cutting-edge automatic headstock pipe welding machine, meticulously crafted for steel pipes. This marvel of engineering offers unrivaled customization to meet a diverse array of needs. Each unit is seamlessly integrated into an advanced logistics system, creating a streamlined workflow that encompasses every critical stage: from uploading, beveling, fit-up, and spot welding to root welding, filling welding, and cap welding. This ensures not only exceptional efficiency but also remarkable productivity, setting new standards in the industry.
Discover our state-of-the-art production line featuring a unique TIG/MAG root welding solution, designed to tackle welding challenges with a 0-5mm gap in the root pass, thereby simplifying quality control. The entire process is revolutionized with automated uploading, precise length control, efficient transport, unloading, fit-up, and welding operations. This comprehensive solution meets the demands of modern manufacturing, delivering unparalleled performance and ease of operation.
Welding current | 5-550A |
Duty cycle(40ºC) | 550A, 60%; 420A, 100% |
Input voltage / Frequency | 3×400V(-25%to+20%)50/60HZ |
Open circuit voltage | 80V |
Fuse | 3×35A |
Working environment | -10ºCto+40ºC |
Torch cooling | Water cooling |
Dimension L*W*H (mm) | 1100mm×455mm×1000mm |
Weight | Approx.129kg |
Cooling capability | 2000W |
Water tank capacity | Approx.12L |
DRIVE4Lwire feeder | |
Wire feeding speed | 0.5-24m/min |
Wire feeding roller | 4-roller, Φ37mm(1.0mm+1.2mm) |
Dimension | 690mm×300mm×410mm |
Weight | Approx.15.1kg |
1) Engineered specifically for pipe pre-fabrication, this advanced welding machine provides the flexibility to choose welding stations that match productivity requirements. All stations are interconnected through a highly effective logistics system, facilitating processes such as fixed length, loading, beveling, fit-up, spot welding, root pass, filling, and capping. This seamless integration significantly enhances pre-fabrication efficiency, ensuring your operations run smoother and faster.
2) Innovatively designed, the fixed length feature adeptly resolves automatic root pass challenges in pre-fabrication, ensuring each operation is executed with precision and assured quality.
3) Featuring a reliable PLC controller, this system guarantees stable operation with minimized fault rates, elevating overall performance to unmatched levels.
4) Built for versatility, the welding station is designed to be easily transported via container, simplifying field operations and relocations, offering unmatched convenience.
5) With its modular design, this machine drastically reduces the time required for design and production, offering substantial advantages for both production and maintenance, enhancing operational efficiency across the board.
6) This machine, renowned for its exceptional versatility and reliability, finds wide applications in the shipbuilding and construction machinery industries, standing as a testament to engineering excellence.