Carbon Steel Plate Tube Inner Bore All Position TIG Welding Tool

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" is undeniably a crucial component in the world of welding, especially when it comes to the pivotal task of flawlessly uniting tubes to tube sheets. Its role is of utmost significance in ensuring the integrity of these connections.

This groundbreaking component is crafted with precision for orbital welding, featuring the ingenious capability to move in a precise circular trajectory around the joint between a tube and a tube sheet. This remarkable feature is indispensable as it guarantees an unwaveringly uniform and seamless weld enveloping the entire circumference of the joint, thereby significantly enhancing structural integrity.

At the core of the weld head's remarkable functionality is its advanced drive mechanism. This mechanism serves as the dynamic force enabling precise rotation around the tube-to-tube sheet interface, frequently powered by a motor. It provides meticulous control over the welding speed, ensuring unmatched precision and exceptional quality in each weld.

The design thoughtfully integrates a welding torch or electrode holder, strategically positioned to channel the welding arc or heat source with absolute precision at the joint. Enhanced models feature adjustable torches, allowing for precise calibration of angle and proximity to the joint, thereby optimizing the welding process to achieve absolute perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized field of heat exchanger manufacturing, the tube-to-tube sheet orbital weld head is widely employed. Heat exchangers, marked by numerous tubes requiring attachment to a tube sheet, demand exceptional reliability and efficiency. This orbital weld head ensures each tube-to-tube sheet connection is executed with a superior quality weld, critical for the impeccable operation of heat exchangers.

Power Generation
Within power plants, whether they are fossil-fuel or nuclear, specific components necessitate the precise welding of tubes to tube sheets. An illustrative example is steam generators, where the integrity of tube-to-tube sheet welds is essential for the secure and efficient functioning of power generation. The orbital weld head plays a pivotal role in achieving the outstanding weld quality imperative in these vital applications.

Chemical and Petrochemical Industry
In reactors and other process equipment within the chemical and petrochemical industry, tubes are frequently joined to tube sheets. Utilizing an orbital weld head ensures the fabrication of strong, leak-proof welds, crucial for processing corrosive chemicals and handling high-pressure/high-temperature fluids, rendering it indispensable in these challenging sectors.

 

 

Detailed Photos