Stainless Steel Plate Tube Inner Bore All Position TIG Welding Mechanism

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" emerges as a vital component in the world of welding, especially when tasked with the crucial job of flawlessly uniting tubes to tube sheets. Its significance is profound and cannot be underestimated.

This groundbreaking component is crafted with precision for orbital welding, featuring the ability to travel in a meticulous circular motion around the joint connecting a tube with a tube sheet. This critical capability ensures a perpetually uniform and seamless weld surrounding the entire joint circumference, significantly enhancing the structure's integrity.

At the heart of the weld head's operation is its advanced drive mechanism, a robust force enabling precise rotation around the tube-to-tube sheet junction. Often powered by a motor, it provides exact control over welding speed, delivering unmatched precision and superior quality in every weld produced.

The design thoughtfully includes a welding torch or electrode holder, meticulously aligned to direct the welding arc or heat source with unparalleled accuracy at the joint. Cutting-edge models boast adjustable torches, facilitating meticulous adjustments of the angle and distance from the joint, thereby elevating the welding process to optimal efficiency and perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sphere of heat exchanger fabrication, the tube-to-tube sheet orbital weld head is a pivotal tool. Heat exchangers, with their plethora of tubes requiring secure attachment to a tube sheet, demand both reliability and efficiency. This orbital weld head ensures that every tube-to-tube sheet bond is of superior weld quality, which is essential for the flawless functionality of heat exchangers.

Power Generation
In power plants, whether they utilize fossil fuels or operate on nuclear energy, certain critical components demand the precise joining of tubes to tube sheets. An example is steam generators, where the strength of tube-to-tube sheet welds is crucial for the safe and efficient operation of power generation. The orbital weld head plays a pivotal role in achieving the exceptional quality welds required for these essential applications.

Chemical and Petrochemical Industry
In reactors and other process equipment within the chemical and petrochemical industries, tubes are routinely joined to tube sheets. Using an orbital weld head ensures strong, leak-proof welds, which is vital when processing corrosive chemicals and handling high-pressure/high-temperature fluids, making it an indispensable tool in these rigorous sectors.

 

 

Detailed Photos