Durable Tube to Tubesheet Welding Weld Head Orbital TIG Tool

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pivotal component in modern welding applications, primarily when precision joining of tubes to tube sheets is essential. This specialized tool is integral to achieving seamless and robust connections.

Meticulously engineered to perform orbital welding, this weld head excels by maneuvering in a flawless circular path around the tube and tube sheet joint. This sophisticated movement is critical, as it guarantees an unbroken, uniform weld around the entire circumference, ensuring impeccable quality and reliability.

At the heart of the weld head lies a sophisticated drive mechanism. This mechanism is key to executing precise rotations at the tube-to-tube sheet interface, typically powered by a motor for rigorous control over welding speed and accuracy, ensuring unparalleled precision in every weld.

The inclusion of a welding torch or electrode holder is strategically designed to direct the welding arc or heat source with pinpoint accuracy at the joint. Advanced models offer adjustable torches to meticulously alter angle and distance, optimizing the welding process for superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In heat exchanger manufacturing, the tube to tube sheet orbital weld head is indispensable. Given that heat exchangers require numerous tubes to be seamlessly welded to a tube sheet, this tool ensures each joint benefits from a high-quality weld, vital for the heat exchanger's optimal performance and durability.

Power Generation
In fossil-fuel or nuclear power plants, the welding of tubes to tube sheets is critical-especially in steam generators, where weld integrity is paramount for safe, efficient operations. The orbital weld head ensures the precision needed for these demanding applications, guaranteeing safety and efficiency.

Chemical and Petrochemical Industry
In reactors and other industrial process equipment, it's common for tubes to be joined to tube sheets. The orbital weld head ensures these connections are strong and leak-proof, an absolute necessity when dealing with corrosive chemicals and high-pressure, high-temperature fluids.

 

 

Detailed Photos