Robust Tube to Tube Plate Weld Head for Orbital Welding Machinery

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is an indispensable cornerstone in advanced welding applications, especially designed for the meticulous and durable joining of tubes to tube sheets. This ensures seamless and robust integration, exemplifying precision in every weld.

Meticulously engineered for orbital welding precision, this state-of-the-art equipment is crafted to seamlessly navigate a circular path around the critical interface between a tube and a tube sheet. Such motion is vital to achieve a flawless and uniform weld, encircling the joint's entire circumference with unparalleled weld integrity.

At the heart of this weld head lies an innovative drive mechanism, empowering it with the finesse to rotate flawlessly around the tube-to-tube sheet junction. Typically motor-driven, it provides meticulous control over welding speed, ensuring extraordinary precision and accuracy in every single weld.

Equally essential is the sophisticated welding torch or electrode holder. Strategically placed for optimal performance, the torch focuses the welding arc or heat source with exact precision at the joint. Advanced models offer adjustable torch angles and proximity, significantly enhancing the welding process for unparalleled results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the realm of manufacturing heat exchangers, the Tube to Tube Sheet Orbital Weld Head proves to be indispensable. These devices often necessitate the high-efficiency welding of numerous tubes to tube sheets. The orbital weld head excels in providing superior-quality welds for each connection, a vital component for the heat exchanger's peak performance.

Power Generation
Within power plants, whether powered by fossil fuels or nuclear resources, essential components require precise welding of tubes to tube sheets. For example, in steam generators, the integrity of these welds is crucial for safe, efficient power generation. The orbital weld head delivers the requisite weld quality, meeting the stringent demands of this high-stakes application.

Chemical and Petrochemical Industry
In reactors and complex process equipment, the task of joining tubes to tube sheets is routine. Utilizing an orbital weld head guarantees robust, leak-proof welds, crucial for handling aggressive chemicals and managing high-pressure/high-temperature fluids in these challenging industrial settings.

 

 

Detailed Photos