Boiler Tube Welding Head for Efficient Heat Exchanger Operations

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' emerges as a groundbreaking masterpiece in advanced welding technology, meticulously crafted to achieve the precise and formidable joining of tubes to tube sheets. This remarkable tool ensures seamless integration, setting a new, unparalleled benchmark for excellence and reliability in the welding domain, through its flawless performance.

Exquisitely designed for orbital welding applications, this state-of-the-art equipment executes a flawless circular trajectory around the crucial tube-to-tube sheet joint. This essential motion guarantees a seamless weld that consistently encircles the joint with impeccable precision, delivering extraordinary weld integrity across the entire circumference, thereby ensuring the utmost reliability and durability.

At the core of this weld head lies an innovative drive mechanism, enabling it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically motor-driven, this advanced mechanism offers precise control over the welding speed, guaranteeing exceptional precision and remarkable accuracy in each weld it performs, consistently delivering top-tier results.

Central to its operation is the advanced welding torch or electrode holder. Expertly positioned for optimal performance, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Leading-edge models feature adjustable torch angles and proximity settings, optimizing the welding process for superior outcomes and maximizing efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized field of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers require the reliable and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels by producing high-quality welds for each joint, which is crucial for the heat exchanger's superior performance and long-lasting durability.

Power Generation
Within power generation facilities, whether powered by fossil fuels or nuclear energy, critical components necessitate the precise welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is vital for safe and efficient power output. The orbital weld head ensures the desired weld quality, strictly adhering to stringent industry standards, for assured safety and efficiency.

Chemical and Petrochemical Industry
In reactors and other process equipment, the connection of tubes to tube sheets is routine yet critical. Utilizing an orbital weld head guarantees the creation of robust, leak-proof welds, which are essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries, ensuring uncompromised safety and operational efficiency.

 

 

Detailed Photos