Automatic Welding Equipment for Condenser Tubesheet Heat Exchanger

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' emerges as a groundbreaking advancement in the domain of sophisticated welding technology. Expertly designed for the precise and robust joining of tubes to tube sheets, this exceptional tool guarantees seamless integration, setting a new pinnacle for excellence and dependability in welding performance.

Meticulously engineered for orbital welding tasks, this cutting-edge equipment performs a perfect circular path around the critical tube-to-tube sheet connection. This essential motion ensures a smooth weld that elegantly encircles the joint with flawless precision, delivering outstanding weld integrity throughout the entire circumference, ensuring paramount reliability.

At the core of this weld head is an innovative drive system, empowering it to rotate with unrivaled precision around the tube-to-tube sheet interface. Typically motor-driven, this sophisticated mechanism offers precise control over welding speed, ensuring unsurpassed precision and accuracy in every weld it executes, guaranteeing superior outcomes.

Central to its function is the advanced welding torch or electrode holder. Expertly positioned for optimal effectiveness, the torch accurately directs the welding arc or heat source at the joint. State-of-the-art models feature adjustable torch angles and proximity settings, refining the welding process for superior results and heightened efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized arena of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers require the dependable and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels by delivering high-quality welds for each joint, essential for the heat exchanger's optimal performance and longevity.

Power Generation
Within power generation facilities, whether fueled by fossil fuels or nuclear energy, essential components demand the welding of tubes to tube sheets. For example, in steam generators, the integrity of these welds is crucial for safe and effective power output. The orbital weld head assures the required weld quality, meeting stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other processing equipment, the connection of tubes to tube sheets is routine yet critical. Utilizing an orbital weld head guarantees the creation of strong, leak-proof welds, vital for managing corrosive chemicals and high-pressure/high-temperature fluids in these challenging industries, ensuring safety and efficacy.

 

 

Detailed Photos