Reliable Tube to Tube Plate Weld Head for Orbital Welding Equipment

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' serves as an indispensable component within the welding industry, especially when tasked with achieving the meticulous and durable union of tubes to tube sheets. This equipment guarantees seamless integration and unwavering quality in every weld it performs.

Designed with exceptional precision for orbital welding endeavors, this equipment is expertly engineered to move in a perfect circular path around the critical juncture of a tube and tube sheet. This motion is crucial, ensuring a flawless and uniform weld around the joint's entire circumference, thus achieving exemplary weld integrity that meets the highest standards.

At the heart of the weld head lies an innovative drive mechanism, which enables it to rotate with outstanding precision around the tube-to-tube sheet interface. Typically powered by a motor, this mechanism provides meticulous control over the welding speed, ensuring each weld is executed with unparalleled precision and accuracy.

Another crucial component is the welding torch or electrode holder. Expertly positioned, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Advanced models feature adjustable torch angles and distances from the joint, significantly enhancing the welding process to yield optimal results with every application.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the realm of manufacturing heat exchangers, the Tube to Tube Sheet Orbital Weld Head is absolutely essential. These exchangers commonly require the dependable and efficient welding of numerous tubes to tube sheets. The orbital weld head excels in consistently delivering superior quality welds for each joint, which is vital for the heat exchanger's optimal functionality and performance.

Power Generation
Within power plants, whether powered by fossil fuels or nuclear energy, critical components demand the precise welding of tubes to tube sheets. Take steam generators for example, where the integrity of these welds is critical to ensure safe and efficient power generation. The orbital weld head guarantees the necessary weld quality, satisfying the rigorous demands of these high-stakes applications.

Chemical and Petrochemical Industry
In reactors and various process equipment, the connection of tubes to tube sheets is a common requirement. Utilizing an orbital weld head ensures the production of strong, leak-free welds, which are indispensable for handling corrosive chemicals and high-pressure/high-temperature fluids in these challenging and demanding industries.

 

 

Detailed Photos