Automatic Steel Pipe Welding Machine for Pipeline
The Automatic steel pipe welding machine is an engineering marvel, expertly designed for the intricate task of welding pipe to pipe, pipe to flange, pipe to elbow, pipe to tee, and beyond. With its groundbreaking technology, it achieves automatic centering and ensures stable rotation through its patented technology headstock. This sophisticated machine is adept at executing automatic root pass, filling pass, and cap pass. Equipped with state-of-the-art Arc voltage controller and monitoring capabilities, it elevates welding precision and efficiency to new heights.
Features
1. Effortless loading and unloading with an innovative open design;
2. Precision engineering to prevent axial jumping during rotation;
3. Designed to eliminate radial jumping, ensuring seamless rotation;
4. Motor-driven three-jaw clamping system allows for automatic centering, dramatically reducing labor intensity;
5. Powered by an AC servo motor, it offers extensive speed adjustments, rapid response, and exceptional accuracy;
6. Utilizing gear/sprocket drive for superior transmission efficiency and substantial load capacity, it adapts seamlessly to challenging working conditions.
| Item |
YB-KB230 |
YB-KB370 |
YB-KB500 |
YB-KB630 |
YB-KB760 |
| Rotation Speed (Servo control) |
3.7r/min |
4.3r/min |
3.5r/min |
2r/min |
2.26r/min |
| Maximum Torque |
2500N.m |
2900N.m |
7000N.m |
20000N.m |
20000N.m |
| Welding Diameter |
φ34~φ230mm |
φ114~φ370mm |
φ219~φ500mm |
φ60~φ630mm |
φ219~φ760mm |
| Payload |
550kg |
1300kg |
3000kg |
5000kg |
5000kg |
| Motor Power |
1.3KW |
1.3KW |
3.0KW |
4.4KW |
4.4KW |
| Rotation Center Height |
600mm |
780mm |
950mm |
1190mm |
1280mm |
| Dimension(mm) |
550×440×830 |
774×500×1135 |
1000×630×1420 |
1750×1200×1945 |
2100×1090×2140 |
| Clamp Method |
motor-driven |
motor-driven |
motor-driven |
servo motor driven |
manual |
- Accurate Joint Formation
- This machine guarantees the formation of precise and uniform weld joints between metal pipes, a testament to its high-precision programming that meticulously follows specific welding paths. Such precision is vital to maintaining the structural integrity of pipe systems, especially in high-stakes industries like oil and gas, where the joining of pipes must meet rigorous engineering standards. The automatic machine ensures these standards by producing quality welds that significantly reduce the risk of leaks or failures.
- Uniform Weld Quality
- Maintaining consistent weld quality is a hallmark of this machine. By meticulously controlling welding parameters such as speed, current, and voltage, it ensures a uniform bead shape and penetration depth. Unlike manual welding, where quality can fluctuate with the welder's skill and fatigue, this automatic solution delivers consistent, high-quality welds across multiple pipes, crucial for large-scale pipe assembly production.
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