Carbon Steel Pipe to Tube Plate Orbital Welding Heads for Stainless Steel

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is an essential marvel in the realm of welding applications, particularly for the vital task of seamlessly merging tubes with tube sheets. Its significance is immense and undeniable in achieving precision and durability.

This groundbreaking component is expertly devised for orbital welding, flaunting the prowess to move meticulously in a circular trajectory around the joint that unites a tube and a tube sheet. This capability is crucial as it guarantees a consistently uniform and continuous weld that covers the entire circumference of the joint, thereby significantly boosting structural integrity.

At the heart of the weld head's superior performance lies its sophisticated drive mechanism. This mechanism acts as the driving force that allows for precise rotation around the tube-to-tube sheet interface. Typically motor-driven, it affords precise control over the welding speed, ensuring unmatched accuracy and top-notch quality in each and every weld.

The design is enhanced with a welding torch or electrode holder, strategically placed to focus the welding arc or heat source with exact precision at the joint. Advanced versions come equipped with adjustable torches, offering the flexibility to fine-tune the angle and distance from the joint, thereby optimizing the welding process to an exceptional degree.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
Within the sphere of heat exchanger manufacturing, the tube-to-tube sheet orbital weld head is extensively applied. Heat exchangers, with their numerous tubes requiring attachment to a tube sheet, demand the utmost reliability and efficiency. This orbital weld head ensures that every tube-to-tube sheet connection delivers a high-quality weld, vital for the impeccable functionality of heat exchangers.

Power Generation
In power generation facilities, whether powered by fossil fuels or nuclear energy, certain components necessitate the precise welding of tubes to tube sheets. Steam generators, for example, depend on the integrity of tube-to-tube sheet welds for the safe and efficient continuation of power generation. The orbital weld head plays a crucial role in achieving the outstanding weld quality required in these critical operations.

Chemical and Petrochemical Industry
In reactors and other process equipment within the chemical and petrochemical sectors, tubes are often joined to tube sheets. Employing an orbital weld head guarantees the creation of robust, leak-free welds, which is imperative when handling corrosive chemicals and managing high-pressure/high-temperature fluids, making it an essential tool in these demanding industries.

 

 

Detailed Photos