Stainless Steel Plate Tube Inner Bore All Position Auto Welding System

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" is an indispensable component in the realm of welding, especially for the vital task of flawlessly uniting tubes to tube sheets. Its pivotal role in ensuring seamless connections cannot be emphasized enough.

This remarkable innovation is expertly designed for orbital welding, featuring the exceptional ability to trace a precise circular path around the joint uniting a tube and tube sheet. This standout trait is crucial as it guarantees a consistently uniform and continuous weld encompassing the entire circumference of the joint, thereby significantly bolstering structural integrity.

At the heart of the weld head's capabilities lies its advanced drive mechanism. This mechanism is the dynamic force that facilitates exact rotation around the tube-to-tube sheet interface. Often driven by a motor, it provides precise control over the welding speed, ensuring unmatched accuracy and superior quality in every weld.

The design thoughtfully integrates a welding torch or electrode holder, strategically positioned to direct the welding arc or heat source with absolute precision at the joint. Cutting-edge models feature adjustable torches, allowing for meticulous fine-tuning of angle and distance from the joint, thereby optimizing the welding process to achieve perfect results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the field of heat exchanger manufacturing, the tube-to-tube sheet orbital weld head is extensively relied upon. Heat exchangers, with their numerous tubes requiring attachment to a tube sheet, necessitate reliability and efficiency. This orbital weld head ensures that each tube-to-tube sheet connection delivers a high-quality weld, which is essential for the flawless operation of these critical components.

Power Generation
Within power plants, whether fossil-fuel or nuclear, certain components demand the precise welding of tubes to tube sheets. A prime example is steam generators, where the integrity of tube-to-tube sheet welds is crucial for safe and efficient power generation. The orbital weld head plays a key role in achieving the superior weld quality required in these vital applications.

Chemical and Petrochemical Industry
In reactors and other process equipment within the chemical and petrochemical sectors, tubes are often joined to tube sheets. Employing an orbital weld head ensures the production of strong, leak-free welds, which is paramount when dealing with corrosive chemicals and managing high-pressure/high-temperature fluids, rendering it indispensable in these challenging industries.

 

 

Detailed Photos