Durable Tube to Tube Plate Weld Head for Orbital Welding Solutions

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' serves as a cornerstone in the world of welding applications, especially for the precise and durable joining of tubes to tube sheets, ensuring a seamless and perfect integration every time.

Skillfully engineered for orbital welding tasks, this equipment is designed to follow a circular trajectory around the pivotal joint between a tube and a tube sheet. This movement is critical as it ensures a uniform and seamless weld encircling the entire circumference of the joint, achieving flawless weld integrity.

At the heart of the weld head lies a sophisticated drive mechanism, enabling it to rotate with unparalleled precision around the tube-to-tube sheet junction. Typically powered by a motor, it allows for meticulous control over welding speed, ensuring precision and accuracy in every weld, setting a new standard in quality.

Equally vital is the welding torch or electrode holder. Thoughtfully positioned, the torch directs the welding arc or heat source precisely at the joint. Advanced models offer adjustability in the torch's angle and distance from the joint, enhancing the welding process for superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In manufacturing heat exchangers, the Tube to Tube Sheet Orbital Weld Head is indispensable. These exchangers often demand the welding of numerous tubes to tube sheets with unwavering reliability and efficiency. The orbital weld head excels in delivering high-quality welds for each joint, vital for the heat exchanger's peak performance.

Power Generation
In power plants, whether powered by fossil fuels or nuclear energy, essential components require the welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is critical for safe, efficient power generation. The orbital weld head ensures the requisite weld quality, meeting the stringent demands of these applications.

Chemical and Petrochemical Industry
In reactors and other process equipment, connecting tubes to tube sheets is a common practice. Utilizing an orbital weld head ensures the creation of strong, leak-free welds, essential for handling corrosive chemicals and high-pressure/high-temperature fluids in these challenging industries.

 

 

Detailed Photos