Seamless Tube to Tubesheet Welding Weld Head Orbital TIG

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" is a pivotal component in the realm of welding applications, particularly when it comes to the precise and reliable joining of tubes to tube sheets.

Expertly engineered for orbital welding, this sophisticated tool is designed to elegantly glide in a flawless circular path around the joint of a tube and a tube sheet. This movement is essential as it assures a continuous, consistent, and immaculate weld encircling the entire circumference of the joint.

At the heart of the weld head is a meticulously structured drive mechanism. This mechanism is the key to precise rotation around the critical tube-to-tube sheet interface. Often powered by a motor, it provides exact control over the welding speed, ensuring precision and quality.

In addition, there is a state-of-the-art welding torch or electrode holder. This torch is tactically positioned to direct the welding arc with precision, targeting the joint for optimal results. Advanced models offer adjustable torches that can fine-tune the angle and the proximity to the joint, enhancing the efficiency and precision of the welding operation.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the expansive field of manufacturing heat exchangers, the tube to tube sheet orbital weld head is indispensable. These exchangers often incorporate numerous tubes that must be seamlessly welded to a tube sheet to ensure reliability and efficiency. The orbital weld head delivers superior-quality welds for each connection, a necessity for the optimal performance of heat exchangers.

Power Generation
Within power plants, whether operating on fossil fuels or nuclear energy, the welding of tubes to tube sheets is a critical task. Consider steam generators where the integrity of these welds is vital for safe and efficient power generation. The orbital weld head is instrumental in achieving the high-standard weld quality required in these demanding environments.

Chemical and Petrochemical Industry
In reactors and assorted process equipment, tubes are frequently connected to tube sheets. Utilizing an orbital weld head ensures the creation of robust, leak-free welds, essential for managing corrosive chemicals and high-pressure, high-temperature fluids in these demanding industries.

 

 

Detailed Photos