Advanced Tube to Tube Plate Weld Head for Orbital Welding Setups

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

Introducing the 'Tube to Tube Sheet Orbital Weld Head'-a revolutionary tool at the forefront of welding innovation. This essential component is designed for the intricate task of welding, seamlessly and robustly connecting tubes to tube sheets with unparalleled precision. It promises flawless integration, making it a game-changer in high-stakes welding applications.

This state-of-the-art equipment, crafted with meticulous attention to detail, is engineered for excellence in orbital welding tasks. It expertly navigates a circular path around the critical tube-to-tube sheet joint, delivering an impeccably seamless and consistent weld. By encircling the entire joint circumference, it guarantees the highest level of weld integrity and performance.

At the core of this advanced weld head lies a sophisticated drive mechanism that empowers it with precision rotation capabilities around the tube-to-tube sheet interface. Typically driven by a motor, it provides exceptional control over the welding speed, ensuring each weld is executed with the utmost precision and accuracy.

Integral to this innovative design is the welding torch or electrode holder. Strategically positioned, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Advanced models offer adjustable torch angles and proximity settings, significantly enhancing the welding process for superior results and efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing of heat exchangers, the Tube to Tube Sheet Orbital Weld Head proves itself as an indispensable asset. These exchangers, which often require the reliable and efficient welding of numerous tubes to tube sheets, benefit immensely from the orbital weld head's capability to deliver consistently high-quality welds. This ensures the heat exchanger's optimal performance and longevity.

Power Generation
Within power plants, whether relying on fossil fuels or nuclear energy, the welding of tubes to tube sheets in critical components is essential. For example, in steam generators, maintaining the integrity of these welds is crucial for the safe and efficient operation of the plant. The orbital weld head rises to the challenge, ensuring weld quality meets the industry's stringent demands.

Chemical and Petrochemical Industry
In the chemical and petrochemical industry, reactors and other process equipment often require the precise joining of tubes to tube sheets. Using an orbital weld head ensures robust, leak-free welds that are essential for handling corrosive chemicals and high-pressure/high-temperature fluids in these rigorous environments.

 

 

Detailed Photos