Heavy-Duty Orbital Tube Welder for Forged Stainless Steel Tubesheet

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the revolutionary Tube to Tube Sheet Orbital Weld Head -an unprecedented breakthrough in the domain of advanced welding technology. Impeccably designed to achieve the precise and robust fusion of tubes to tube sheets, this extraordinary tool elevates the standards of welding excellence. It ensures seamless integration, establishing a new gold standard for unparalleled reliability and superior performance in welding.

Crafted with meticulous attention to detail for orbital welding ventures, this cutting-edge equipment performs an impeccable circular motion around the critical tube-to-tube sheet joint. This essential movement guarantees a flawless weld, precisely encasing the joint with unmatched precision. It delivers outstanding weld integrity throughout the entire circumference, ensuring supreme dependability.

At the core of this weld head is a pioneering drive mechanism, empowering it to revolve with exceptional precision around the tube-to-tube sheet interface. Typically powered by a motor, this sophisticated mechanism provides precise control over welding speed, ensuring unmatched precision and accuracy in every weld it undertakes. The result is a top-tier quality that sets new standards.

Integral to its operation is the state-of-the-art welding torch or electrode holder. Expertly positioned for peak effectiveness, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Advanced models feature adjustable torch angles and proximity settings, enhancing the welding process for outstanding results and elevated efficiency, providing unmatched quality.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head emerges as an indispensable asset. These exchangers require the reliable and efficient welding of numerous tubes to tube sheets. This orbital weld head excels by delivering superior quality welds for every joint, pivotal for the exceptional performance and long-lasting durability of heat exchangers.

Power Generation
In power generation facilities, whether fueled by fossil fuels or nuclear energy, crucial components demand the welding of tubes to tube sheets. For example, in steam generators, the integrity of these welds is critical for safe and efficient power production. The orbital weld head ensures the requisite weld quality, complying with rigorous industry standards to ensure safety and efficiency.

Chemical and Petrochemical Industry
In reactors and various process equipment, the connection of tubes to tube sheets is a routine yet vital task. Utilizing an orbital weld head guarantees the creation of strong, leak-proof welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids. In these challenging industries, it ensures the highest safety standards and operational efficiency.

 

 

Detailed Photos