Heavy-Duty Tube to Tubesheet Welding Weld Head Orbital TIG Device

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" emerges as a pivotal element in the sphere of welding solutions, especially when it comes to the seamless integration of tubes to tube sheets. This innovative component is indispensable in applications demanding precision and strength.

Ingeniously crafted for orbital welding, this device is designed to traverse a perfect circular path around the joint where the tube meets the tube sheet. This meticulous movement is critical to ensuring an unbroken, uniform weld encircling the entire circumference of the joint, promoting unrivaled consistency and durability.

At its core, the weld head features an advanced drive mechanism that ensures meticulous rotation around the tube to tube sheet juncture. Typically motor-driven, this mechanism provides precise control over the welding speed, enabling exacting standards in weld quality.

The device also incorporates a state-of-the-art welding torch or electrode holder, strategically positioned to direct the welding arc or heat source with pinpoint accuracy at the joint. High-end models boast adjustable torches, allowing for precise alterations in angle and distance to enhance the welding process to perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing realm of heat exchangers, the Tube to Tube Sheet Orbital Weld Head is extensively utilized. With numerous tubes necessitating reliable and efficient attachment to tube sheets, this device guarantees high-quality welds for each joint, a critical factor for the heat exchanger's optimal performance.

Power Generation
Within power plants, whether fueled by fossil resources or nuclear energy, specific components require the welding of tubes to tube sheets. Take steam generators, for instance; the integrity of tube-sheet welds is vital for the safe, efficient power generation. Here, the orbital weld head plays a crucial role in achieving exceptional weld standards.

Chemical and Petrochemical Industry
In complex reactors and process apparatus, tubes are frequently linked to tube sheets. Employing an orbital weld head here ensures strong, leak-proof welds, which are imperative for managing corrosive substances and high-pressure, high-temperature fluids prevalent in these industries.

 

 

Detailed Photos