Advanced Orbital Pipe Welder with Welding Head Tube to Tubesheet for Heat Exchanger

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the 'Tube to Tube Sheet Orbital Weld Head,' a revolutionary innovation epitomizing excellence in cutting-edge welding technology. This marvel of engineering is meticulously crafted for the precise and robust union of tubes to tube sheets, ensuring an impeccable integration that sets an unparalleled benchmark in the realm of welding performance.

Crafted with utmost precision for orbital welding applications, this state-of-the-art apparatus embarks on a flawless circular trajectory around the vital tube-to-tube sheet junction. This indispensable motion guarantees a seamless and consistent weld enveloping the joint with impeccable precision, thereby delivering extraordinary weld integrity across the entire circumference.

At the very heart of the weld head lies a groundbreaking drive mechanism, endowing it with the ability to rotate with remarkable precision around the tube-to-tube sheet interface. Typically driven by a motor, this ingenious mechanism affords precise control over the welding speed, thereby ensuring unmatched precision and accuracy in every weld it conducts.

Crucial to its superior functionality is the advanced welding torch or electrode holder, strategically positioned with utmost precision. The torch directs the welding arc or heat source with pinpoint precision at the joint. Cutting-edge models boast adjustable torch angles and proximity settings to the joint, optimizing the welding process for superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sophisticated world of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head stands as an indispensable asset. These exchangers often necessitate the reliable and efficient welding of multiple tubes to tube sheets. The orbital weld head excels in delivering high-quality welds for each joint, which is crucial for the heat exchanger's top-tier performance.

Power Generation
In the domain of power generation facilities, whether powered by fossil fuels or nuclear energy, critical components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the integrity of welds is essential for safe and efficient power output. The orbital weld head guarantees superior weld quality, adhering to stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other complex process equipment, the task of connecting tubes to tube sheets is routine yet crucial. Employing an orbital weld head ensures the creation of robust, leak-proof welds, which are vital for handling corrosive chemicals and managing high-pressure/high-temperature fluids in these demanding industries.

 

 

Detailed Photos