Robust Tube to Tubesheet Weld Head Orbital TIG Welding Solution

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pivotal element in advanced welding solutions, particularly revered for its role in the seamless joining of tubes to tube sheets.

Specifically engineered to perform with orbital precision, this tool majestically traces a circular path around the tube and tube sheet joint. This distinctive feature is paramount as it guarantees a flawless and consistent weld throughout the entire circumference.

With a sophisticated drive mechanism, the weld head is designed for immaculate precision. This motor-driven system ensures meticulous rotation around the tube-to-tube sheet interface, offering unparalleled control over the welding speed.

Equipped with a state-of-the-art welding torch or electrode holder, the system is strategically positioned to direct the welding arc with pinpoint accuracy. In cutting-edge models, the torch can be finely adjusted in angle and proximity to the joint, optimizing the welding finesse.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing of heat exchangers, the tube to tube sheet orbital weld head is indispensable. These devices often require numerous tubes to be securely welded to a tube sheet, demanding reliability and efficiency. This orbital weld head assures that every tube-to-tube sheet connection boasts superior weld integrity, crucial for the optimal performance of heat exchangers.

Power Generation
In the realm of power plants, whether fueled by fossil resources or nuclear energy, there are critical components necessitating tube-to-tube sheet welds. For instance, steam generators rely heavily on the robustness of these welds for safe and effective power generation. The orbital weld head is instrumental in achieving exemplary weld quality in such vital applications.

Chemical and Petrochemical Industry
Within reactors and process equipment, tubes frequently connect to tube sheets under demanding conditions. Employing an orbital weld head is key to crafting robust, leak-proof welds, essential for managing corrosive chemicals and high-pressure, high-temperature fluids in these sectors.

 

 

Detailed Photos