Industrial Metal Orbital Welding Welder for Forging Pressure Vessel Tubesheeet

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the cutting-edge 'Tube to Tube Sheet Orbital Weld Head', a transformative breakthrough in the world of advanced welding technology. This meticulously engineered solution excels in the precise and robust joining of tubes to tube sheets, ensuring seamless integration and setting a new standard for excellence and reliability in welding performance.

Expertly crafted for orbital welding applications, this state-of-the-art equipment executes a flawless circular trajectory around the critical tube-to-tube sheet joint. This essential motion ensures a seamless weld that consistently encircles the joint with impeccable precision, delivering exceptional weld integrity across the entire circumference for unparalleled reliability.

At the core of this innovative weld head lies a cutting-edge drive mechanism, enabling it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically motor-driven, this advanced mechanism allows for precise control over the welding speed, ensuring unparalleled precision and accuracy in every weld, consistently delivering top-tier results.

The centerpiece of its operation is the advanced welding torch or electrode holder. Expertly positioned for optimal performance, the torch directs the welding arc or heat source with pinpoint precision at the joint. State-of-the-art models offer adjustable torch angles and proximity settings, optimizing the welding process for superior outcomes and enhanced efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized realm of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers demand reliable and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels, producing high-quality welds for every joint, which is crucial for the heat exchanger's superior performance and durability.

Power Generation
In power generation facilities, whether utilizing fossil fuels or harnessing nuclear energy, critical components require the welding of tubes to tube sheets. In steam generators, for example, the integrity of these welds is crucial for safe and efficient power output. The orbital weld head ensures the required weld quality, consistently meeting stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other process equipment, the connection of tubes to tube sheets is a routine yet critical operation. Utilizing an orbital weld head ensures the creation of robust, leak-proof welds, essential for handling corrosive chemicals and managing high-pressure/high-temperature fluids in these demanding industries, thereby ensuring safety and operational efficiency.

 

 

Detailed Photos