Precision Tube to Tube Plate Weld Head for Orbital Welding Tasks

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is an indispensable asset in the welding industry, specifically designed for the precise and robust unification of tubes to tube sheets. This ensures a smooth and seamless integration, vital for applications requiring perfection.

Meticulously designed for orbital welding operations, this cutting-edge equipment deftly maneuvers along a circular trajectory around the crucial joint between a tube and a tube sheet. This pivotal movement is key to ensuring a uniform and flawless weld that encircles the joint completely, delivering impeccable structural integrity.

At the heart of the weld head is a sophisticated drive mechanism, empowering it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically powered by a motor, this feature provides meticulous control over the welding speed, guaranteeing precision and exactness in every weld executed.

Equally crucial is the welding torch or electrode holder. Thoughtfully positioned, the torch expertly directs the welding arc or heat source precisely at the joint. Cutting-edge models offer the ability to adjust the torch's angle and distance to the joint, significantly enhancing the welding process for exceptional results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the realm of manufacturing heat exchangers, the Tube to Tube Sheet Orbital Weld Head stands as an essential tool. Exchangers often necessitate the welding of numerous tubes to tube sheets with unparalleled reliability and efficiency. The orbital weld head excels in delivering superior-quality welds for each joint, which is crucial for the heat exchanger's optimal operation.

Power Generation
In power generation plants, whether relying on fossil fuels or nuclear energy, vital components require welding tubes to tube sheets. Particularly in steam generators, the integrity of these welds is crucial for safe and efficient power production. The orbital weld head ensures the high standards of weld quality, meeting the stringent demands of these applications.

Chemical and Petrochemical Industry
In reactors and various process equipment, connecting tubes to tube sheets is a routine task. Utilizing an orbital weld head guarantees the creation of strong, leak-proof welds, essential for handling corrosive chemicals and fluids under high-pressure/high-temperature conditions in these challenging industries.

 

 

Detailed Photos