Automatic Pipe Welding Tool with Advanced Orbital Weld Head

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' emerges as a revolutionary advancement in the sophisticated world of welding technology. It is intricately designed to achieve a precise and robust union between tubes and tube sheets. This exceptional tool guarantees impeccable integration, setting a new standard for excellence, unmatched reliability, and superior welding performance.

Expertly crafted for the realm of orbital welding applications, this cutting-edge equipment masterfully performs a flawless circular path around the vital tube-to-tube sheet joint. This essential motion ensures a seamless weld, consistently enveloping the joint with immaculate precision and delivering outstanding weld integrity along the entire circumference, thereby providing the utmost in reliability.

At the core of this orbital weld head is an innovative drive mechanism that allows it to rotate with exceptional precision around the tube-to-tube sheet interface. Typically powered by a motor, this advanced mechanism offers meticulous control over the welding speed, assuring unmatched precision and accuracy in each weld, thus ensuring top-tier results and operational excellence.

Central to its operation is the state-of-the-art welding torch or electrode holder. Strategically positioned for maximum efficacy, the torch guides the welding arc or heat source with absolute precision to the joint. The latest models feature adjustable torch angles and proximity settings, enhancing the welding process for superior results and peak efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger fabrication, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers require the dependable and efficient welding of numerous tubes to tube sheets. This orbital weld head excels in delivering superior quality welds for every joint, which is critical for ensuring the heat exchanger's outstanding performance and long-lasting durability.

Power Generation
In power generation facilities, powered by either fossil fuels or nuclear energy, crucial components demand the welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is crucial for safe and efficient power output. The orbital weld head assures the necessary weld quality, adhering to the stringent standards set by the industry.

Chemical and Petrochemical Industry
In reactors and other processing equipment, the connection of tubes to tube sheets is both routine and vital. Utilizing an orbital weld head ensures the formation of strong, non-leaking welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries, thereby ensuring optimal safety and operational efficiency.

 

 

Detailed Photos