Orbital Tube Welding System for Boiler with TIG Welding

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pillar of precision in cutting-edge welding solutions, meticulously engineered to forge robust connections between tubes and tube sheets with unrivaled accuracy and strength. This essential tool raises the bar for excellence, ensuring seamless integration and setting a benchmark for superior welding performance.

Crafted with meticulous attention to detail for orbital welding applications, this state-of-the-art equipment performs an impeccable circular motion around the pivotal tube-to-tube sheet joint. This crucial movement ensures a flawless weld, embracing the joint with perfect consistency and delivering remarkable weld integrity across the entire circumference, every time.

At the heart of the weld head lies an innovative drive mechanism, granting it the ability to rotate with precision unrivaled at the tube-to-tube sheet interface. Powered by a motor, this mechanism provides meticulous control over welding speed, offering unmatched precision and ensuring every weld is executed with remarkable accuracy and consistency.

Central to its operation is the advanced welding torch or electrode holder, precisely aligned for maximum effectiveness. This torch expertly channels the welding arc or heat source to the joint with absolute precision. Cutting-edge models boast adjustable torch angles and proximity settings, tailoring the welding process to achieve impeccable results with every application.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head emerges as an indispensable asset. These exchangers necessitate the seamless and reliable welding of numerous tubes to tube sheets. The orbital weld head excels in delivering premium welds for each joint, imperative for the heat exchanger's superior performance and reliability.

Power Generation
Within power generation facilities, whether fueled by fossil fuels or nuclear energy, the welding of tubes to tube sheets is a critical task for key components. For instance, in steam generators, the integrity of these welds is vital for ensuring safe and efficient power production. The orbital weld head assures exceptional weld quality, consistently meeting stringent industry standards.

Chemical and Petrochemical Industry
In reactors and various process equipment, connecting tubes to tube sheets is a frequent yet essential operation. Utilizing an orbital weld head guarantees the formation of robust, leak-proof welds, which are essential for managing corrosive chemicals and high-pressure or high-temperature fluids in these demanding industries.

 

 

Detailed Photos