Industrial Metal Heat Exchanger Orbital Welding Head Tube to Tube Sheet Welder

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Experience the pinnacle of welding innovation with the 'Tube to Tube Sheet Orbital Weld Head,' a vital asset in modern welding technology. This exceptional apparatus is meticulously crafted to achieve superior and precise tube-to-tube sheet connections, demonstrating unmatched reliability and elevating welding standards to unprecedented levels.

This state-of-the-art equipment is a marvel of engineering for orbital welding applications. It gracefully traces an impeccable circular path around the essential tube-to-tube sheet joint, ensuring a flawless and consistent weld that envelops the joint seamlessly. This uniform motion guarantees exceptional weld integrity across the entire circumference, setting a benchmark for precision.

At the heart of this welding powerhouse is a groundbreaking drive mechanism that bestows it the ability to rotate with unmatched precision around the tube-to-tube sheet interface. Typically driven by a motor, this advanced mechanism provides meticulous control over welding speed, achieving unparalleled accuracy and precision in every weld it executes.

Central to its performance is a sophisticated welding torch or electrode holder, expertly positioned for optimal effectiveness. The torch directs the welding arc or heat source with pinpoint accuracy at the joint. Cutting-edge models come equipped with adjustable torch angles and proximity settings, ensuring the welding process is optimized for superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sophisticated world of heat exchanger production, the Tube to Tube Sheet Orbital Weld Head stands as an indispensable tool. These exchangers demand the precise and effective welding of numerous tubes to tube sheets. The orbital weld head excels by delivering high-quality welds for each joint, critical for the heat exchanger's optimal performance and reliability.

Power Generation
In power generation plants, whether fueled by fossil or nuclear energy, essential components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the weld quality is crucial for both safety and efficient power generation. The orbital weld head assures superior weld quality, meeting and exceeding stringent industry standards.

Chemical and Petrochemical Industry
In reactors and various process equipment, securing tubes to tube sheets is a routine yet vital operation. Employing an orbital weld head ensures the production of robust, leak-proof welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding industrial environments.

 

 

Detailed Photos