Heavy-Duty Orbital Welding Head Tube to Sheet of Heat Exchanger Tool

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the innovative 'Tube to Tube Sheet Orbital Weld Head,' a pivotal asset in advanced welding sectors. Crafted with precision to masterfully join tubes to tube sheets, this state-of-the-art tool guarantees flawless integration, elevating the standards of welding performance to unparalleled heights.

Purposefully engineered for top-tier orbital welding endeavors, this sophisticated equipment executes a flawless circular trajectory around the tube-to-tube sheet joint. This essential motion ensures an unblemished weld that enwraps the joint with remarkable consistency, delivering unmatched weld integrity across the entire circumference.

At the heart of this welding marvel is an ingenious drive mechanism, enabling it to revolve with unmatched precision around the tube-to-tube sheet interface. Typically powered by a motor, this mechanism affords precise regulation over the welding speed, ensuring exceptional precision and accuracy in every weld crafted.

Central to its operation is the cutting-edge welding torch or electrode holder. Expertly positioned, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Advanced models feature adjustable torch angles and proximity settings to the joint, refining the welding process for optimal outcomes.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
Within the demanding scope of heat exchanger production, the Tube to Tube Sheet Orbital Weld Head proves indispensable. These exchangers, which often require the precise welding of numerous tubes to tube sheets, benefit immensely from this weld head's ability to deliver high-quality welds, critical for the exchanger's premium performance.

Power Generation
In power generation plants, be they fossil fuel or nuclear-based, vital components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the quality of welds is paramount for safe, efficient power production. The orbital weld head ensures superior weld quality, adhering to stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other processing equipment, the task of connecting tubes to tube sheets is routine yet vital. Employing an orbital weld head guarantees robust, leak-proof welds, essential for managing corrosive chemicals and high-pressure, high-temperature fluids in these challenging industrial environments.

 

 

Detailed Photos