Precision Orbital Welding Head Tube to Sheet for Heat Exchanger System

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a monumental innovation in the realm of advanced welding applications. Specifically engineered for the exquisite and robust joining of tubes to tube sheets, it plays a pivotal role in ensuring immaculate integration. This sophisticated tool elevates the industry standard, heralding a new era of exceptional welding prowess.

Crafted with meticulous precision for orbital welding applications, this state-of-the-art equipment executes a flawless circular trajectory around the crucial tube-to-tube sheet joint. This vital motion assures an impeccably seamless weld, gracefully enveloping the joint with unmatched consistency and delivering extraordinary weld integrity across the entire circumference.

At the heart of the weld head lies a revolutionary drive mechanism, enabling it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically driven by a motor, this mechanism provides exacting control over the welding speed, ensuring superior precision and accuracy in every weld it executes.

Central to its exceptional function is the advanced welding torch or electrode holder. Positioned with strategic precision, the torch channels the welding arc or heat source with pinpoint accuracy onto the joint. Cutting-edge models feature adjustable torch angles and proximity settings, perfecting the welding process to deliver outstanding results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head proves to be an indispensable asset. These exchangers frequently require the reliable and efficient bonding of numerous tubes to tube sheets. The orbital weld head excels in delivering premium-grade welds for each joint, essential for ensuring the heat exchanger's superior performance.

Power Generation
In power generation facilities, whether fueled by fossil fuels or nuclear energy, critical components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is paramount for ensuring safe and efficient power output. The orbital weld head guarantees the requisite weld quality, conforming to stringent industry standards.

Chemical and Petrochemical Industry
In reactors and various process equipment, connecting tubes to tube sheets is a routine yet paramount task. Employing an orbital weld head ensures the formation of robust, leak-proof welds, essential for handling corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries.

 

 

Detailed Photos