Automated Stainless Steel Tube to Sheet Welding Head for Heat Exchangers

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pivotal innovation in the realm of advanced welding, meticulously engineered for the precise and formidable joining of tubes to tube sheets. This remarkable tool ensures flawless integration, setting an unprecedented benchmark for excellence and reliability in welding performance.

Meticulously crafted for orbital welding applications, this state-of-the-art equipment executes a flawless circular trajectory around the crucial tube-to-tube sheet joint. This vital motion guarantees a seamless weld that consistently encircles the joint with impeccable precision, delivering exceptional weld integrity across the entire circumference, ensuring the utmost reliability.

At the heart of this weld head lies an innovative drive mechanism, enabling it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically motor-driven, this advanced mechanism allows for precise control over the welding speed, guaranteeing unparalleled precision and accuracy in each and every weld it performs, ensuring top-tier results.

Central to its operation is the advanced welding torch or electrode holder. Expertly positioned for optimal performance, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. Cutting-edge models feature adjustable torch angles and proximity settings, optimizing the welding process for superior outcome and efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized field of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is a vital asset. These exchangers demand the reliable and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels by producing high-quality welds for every joint, crucial for the heat exchanger's superior performance and durability.

Power Generation
Within power generation facilities, whether powered by fossil fuels or nuclear energy, critical components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is vital for safe and efficient power output. The orbital weld head ensures the required weld quality, adhering to stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other process equipment, the connection of tubes to tube sheets is routine yet crucial. Employing an orbital weld head guarantees the creation of robust, leak-proof welds, essential for handling corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries, ensuring safety and efficiency.

 

 

Detailed Photos