Stainless Steel Plate Tube Inner Bore All Position TIG Welding Device

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" is a vital cornerstone in the realm of welding applications, specifically designed for the crucial task of flawlessly uniting tubes to tube sheets. Its significance is beyond measure, ensuring impeccable connections that are pivotal in various industrial settings.

This cutting-edge component is masterfully crafted for orbital welding, featuring the ability to maneuver in an exact circular trajectory around the joint linking a tube and a tube sheet. This remarkable feature is essential, as it guarantees a consistently uniform and seamless weld encompassing the entire circumference of the joint, thereby significantly boosting structural soundness.

At the heart of the weld head's operation lies its advanced drive mechanism. This mechanism serves as the engine that facilitates precise rotation around the tube-to-tube sheet junction. Often motor-powered, it provides meticulous control over the welding speed, ensuring unmatched precision and exceptional quality in every weld performed.

The design ingeniously includes a welding torch or electrode holder, strategically positioned to direct the welding arc or heat source with impeccable precision at the joint. Superior models come with adjustable torches, offering the capability to finely adjust the angle and distance from the joint, thus optimizing the welding process to flawless perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sphere of heat exchanger manufacturing, the tube-to-tube sheet orbital weld head is widely employed. Heat exchangers, characterized by numerous tubes that require attachment to a tube sheet, demand both reliability and efficacy. This orbital weld head ensures that each tube-to-tube sheet connection is distinguished by a high-quality weld, critical for the impeccable operation of heat exchangers.

Power Generation
Within power plants, whether fueled by fossil fuels or nuclear energy, certain components mandate the precise welding of tubes to tube sheets. A prime example is steam generators, where the integrity of tube-to-tube sheet welds is essential for the safe and efficient function of power generation. The orbital weld head plays a crucial role in achieving the superior weld quality required for these critical applications.

Chemical and Petrochemical Industry
In reactors and other process equipment within the chemical and petrochemical industry, tubes are often joined to tube sheets. Employing an orbital weld head ensures the formation of strong, leak-proof welds, which is vital in processing corrosive chemicals and handling high-pressure/high-temperature fluids, rendering it indispensable in these rigorous sectors.

 

 

Detailed Photos