Precision Orbital Weld Head Kit for Clad Tube Sheet Baffle Tubesheet

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Introducing the groundbreaking 'Tube to Tube Sheet Orbital Weld Head,' a cornerstone in the realm of advanced welding. This extraordinary innovation has been meticulously designed to masterfully accomplish the precise and formidable task of joining tubes to tube sheets. The tool ensures flawless integration, setting a new benchmark for exceptional quality and dependable reliability in welding performance, raising the standards of excellence ever higher.

Crafted with meticulous precision, this state-of-the-art orbital welding equipment is engineered to execute a flawless circular trajectory around the vital tube-to-tube sheet joint. This crucial motion guarantees a seamless weld, consistently encircling the joint with unmatched precision. It delivers exceptional weld integrity across the entire circumference, ensuring reliability and a superior level of craftsmanship with each use.

At the core of this remarkable weld head lies a pioneering drive mechanism, granting it the ability to rotate around the tube-to-tube sheet interface with unmatched precision. Typically powered by a motor, this advanced mechanism offers precise control over welding speed. It guarantees extraordinary precision and accuracy in every weld it performs, delivering top-tier results and reliability.

Central to its high-performance operation is the advanced welding torch or electrode holder, purposefully positioned for optimal efficiency. This torch directs the welding arc or heat source with pinpoint accuracy at the joint. Cutting-edge models feature adjustable torch angles and proximity settings, fine-tuning the welding process for superior outcomes and heightened efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These demanding exchangers require the reliable and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels in delivering high-quality welds for every joint. This capability is crucial for ensuring the heat exchanger's exceptional performance and long-lasting durability.

Power Generation
Within power generation facilities, whether reliant on fossil fuels or nuclear energy, critical components demand the precise welding of tubes to tube sheets. For example, in steam generators, the integrity of these welds is paramount for safe and efficient power output. The orbital weld head ensures the essential weld quality, meeting and exceeding stringent industry standards with precision.

Chemical and Petrochemical Industry
In reactors and various process equipment, connecting tubes to tube sheets is a routine yet vital task. Utilizing an orbital weld head ensures the creation of robust, leak-proof welds, essential for safely handling corrosive chemicals and managing high-pressure/high-temperature fluids in these challenging industries. This guarantees safety, efficiency, and peace of mind.

 

 

Detailed Photos