The Close Head Orbital Pipe Welding Machine for Pressure Vessels is an expertly crafted orbital TIG welding head, designed specifically for various pipe fittings without requiring wire feeding. Its innovative design includes a sealed cavity filled with protective gas before welding, ensuring superior weld quality. This high-efficiency and high-quality welding head features water cooling for optimal performance and can be customized with special collects to meet precise customer requirements. Additionally, it guarantees accurate positioning without spot welding. Compatible with the i Orbital2000 Orbital Welding Power Source, this equipment is built to deliver outstanding results.
Features
- TIG welding without wire feeding for streamlined operations.
- Closed welding mechanism provides enhanced protection.
- Innovative water circuit cooling design supports extended operation times.
- Remote pendant allows for efficient long-distance control.
- Open window feature enables easy alignment checks post-assembly.
- Ideal for welding carbon steel, stainless steel, titanium alloys with small diameters and thin walls.
- Widely applicable in industries such as medical, food, biological, electric, instrumentation, and pipe installation.
Product Parameters
|
Closed head 1 |
Closed head 2 |
Closed head 3 |
Tube OD
(mm) |
Φ6~Φ38.1 |
Φ19.05~Φ76.2 |
Φ38.1~Φ114.3 |
Tungsten OD
(mm) |
¢1.6,¢2.4 |
¢1.6,¢2.4 |
¢2.4,¢3.2 |
Rotation speed
(rpm) |
0.3~6 |
0.2~4 |
0.095~1.9 |
Protective gas |
Ar |
Ar |
Ar |
Cooling |
Water |
Water |
Water |
Cooling flow
(ml/min) |
≥600 |
≥600 |
≥600 |
Rate current |
65A 60% |
75A 60% |
100A 60% |
Closed TIG Orbital Welding Heads represent the pinnacle of welding technology.
These state-of-the-art welding heads are engineered to deliver high-precision and dependable welding solutions. Their closed design offers significant benefits, including protection of the welding arc from external disturbances like air drafts and contaminants, resulting in a pristine and stable welding environment. This leads to superior weld quality with minimal defects.
The orbital welding capability ensures uniform and consistent welds around pipes and tubes. It allows for precise control over welding parameters, ensuring each weld is strong and visually consistent.
Product Application
Closed TIG Orbital Welding Heads are extensively utilized across various critical industries, thanks to their unique features and benefits.
**Aerospace Industry**
In the aerospace sector, precision and reliability are paramount. Closed TIG Orbital Welding Heads are employed to weld vital components like fuel lines, hydraulic tubes, and structural parts. The exceptional weld quality offered by these heads ensures the safety and integrity of aircraft systems.
**Pharmaceutical Industry**
The pharmaceutical industry demands the highest standards of hygiene and quality. These welding heads are instrumental in fabricating stainless steel pipes and vessels used for processing and transporting pharmaceuticals. The closed design prevents contamination, ensuring flawless welds that meet rigorous industry standards.
**Food and Beverage Industry**
Within food and beverage processing plants, maintaining hygienic welds is crucial to avoid product contamination. Closed TIG Orbital Welding Heads are deployed for welding stainless steel pipes and tanks used in production and transportation. The smooth welds are easy to clean and maintain, adhering to stringent food safety regulations.
**Semiconductor Industry**
The semiconductor manufacturing process necessitates ultra-clean environments. These welding heads are used to weld pipes and components in gas delivery systems, ensuring minimal particle generation and maintaining the purity of the process environment.
**Oil and Gas Industry**
The oil and gas industry hinges on dependable welding for pipelines and pressure vessels. Closed TIG Orbital Welding Heads are utilized to weld high-strength alloys and stainless steel pipes, providing leak-proof connections and ensuring long-term durability under harsh conditions.
Detailed Photos