Our Close Head Orbital Pipe Welding Machine for Pressure Vessels epitomizes precision engineering. This state-of-the-art orbital TIG welding head operates seamlessly without wire feeding, making it perfect for various pipe fittings. Designed with a sealed cavity pre-filled with protective gas, it guarantees impeccable weld quality. This high-efficiency, high-performance welding head features water cooling for superior results and customized collects tailored to your exact specifications, ensuring precise positioning with zero spot welding. The i Orbital2000 Orbital Welding Power Source is the perfect companion to elevate your welding operations.
Features
-Experience unparalleled TIG welding without wire feeding for cleaner, superior welds;
-Innovative closed welding design ensures optimal protection and weld integrity;
-Advanced water-circuit cooling system ensures prolonged, uninterrupted operation;
-Convenient remote pendant allows for effortless long-distance control;
-Open window feature enables precise alignment verification post-assembly;
-Perfectly suited for small-diameter, thin-wall pipes crafted from carbon steel, stainless steel, and titanium alloy;
-Widely applicable in sectors such as medical, food, biological, electrical, instrumentation, and comprehensive pipe installation projects.
Product Parameters
| |
Closed head 1 |
Closed head 2 |
Closed head 3 |
Tube OD
(mm) |
Φ6~Φ38.1 |
Φ19.05~Φ76.2 |
Φ38.1~Φ114.3 |
Tungsten OD
(mm) |
¢1.6,¢2.4 |
¢1.6,¢2.4 |
¢2.4,¢3.2 |
Rotation speed
(rpm) |
0.3~6 |
0.2~4 |
0.095~1.9 |
| Protective gas |
Ar |
Ar |
Ar |
| Cooling |
Water |
Water |
Water |
Cooling flow
(ml/min) |
≥600 |
≥600 |
≥600 |
| Rate current |
65A 60% |
75A 60% |
100A 60% |
Our Closed TIG Orbital Welding Heads stand at the pinnacle of welding technology advancements.
These welding heads deliver exceptional high-precision and reliability. Their closed design offers significant advantages by shielding the welding arc from external disturbances such as air drafts and contaminants. This results in a pristine, stable welding environment, producing welds of superior quality with minimal defects.
The orbital welding capability ensures uniform and consistent welds around pipes and tubes, providing precise control over welding parameters. This guarantees each weld's uniform strength and flawless appearance.
Structural Composition: Typically includes the power supply unit (featuring transformers, rectifiers, filters, etc.), the control circuit unit (for arc starting, arc stabilization, wire feeding, and current regulation functions), the welding circuit unit (comprising conductive nozzles, welding wire, circuit ground wire, etc.), and the shell unit (for support and protection).
Product Application
Our Closed TIG Orbital Welding Heads are extensively utilized across various critical industries due to their exceptional advantages and unique features.
**Aerospace Industry**
In the aerospace sector, precision and reliability are non-negotiable. Our welding heads are essential for welding critical components such as fuel lines, hydraulic tubes, and structural elements. Their superior weld quality ensures the utmost safety and integrity of aircraft systems.
**Pharmaceutical Industry**
The pharmaceutical industry demands stringent hygiene and quality standards. These welding heads are indispensable for fabricating stainless steel pipes and vessels used in processing and transporting pharmaceuticals. Their closed design prevents contamination while delivering seamless welds that meet strict industry standards.
**Food and Beverage Industry**
Hygienic welding is paramount in food and beverage processing plants to avoid product contamination. These welding heads are perfect for welding stainless steel pipes and tanks used in the production and transportation of food and beverages. The smooth welds are easy to clean and maintain, ensuring compliance with food safety regulations.
**Semiconductor Industry**
In semiconductor manufacturing, maintaining ultra-clean environments is critical. These welding heads are utilized to weld pipes and components in gas delivery systems, minimizing particle generation and preserving the purity of the process environment.
**Oil and Gas Industry**
The oil and gas industry relies on dependable welding for pipelines and pressure vessels. These welding heads provide robust welds for high-strength alloys and stainless steel pipes, ensuring leak-proof connections and enduring durability under challenging operational conditions.
Detailed Photos
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