Stainless Steel Plate Tube Inner Bore All Position Auto Welding Mechanism

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" emerges as a pivotal component in the realm of welding solutions, particularly excelling in the demanding task of flawlessly uniting tubes to tube sheets. Its role is absolutely vital and its contribution to welding excellence is undeniable.

This groundbreaking component has been expertly crafted for orbital welding, designed to execute a precise and controlled circular motion around the joint that connects a tube to a tube sheet. This characteristic is crucial, as it guarantees a consistently uniform and uninterrupted weld around the entire joint's circumference, substantially bolstering structural strength and reliability.

At the heart of the weld head's performance lies its advanced drive mechanism. This mechanism serves as the engine that facilitates precise rotation around the tube-to-tube sheet interface. Often motor-driven, it provides meticulous control over welding speed, ensuring unmatched precision and superior quality in every weld produced.

The design ingeniously features a welding torch or electrode holder, methodically placed to direct the welding arc or heat source with unrivaled precision at the joint. State-of-the-art models come with adjustable torches, enabling fine-tuning of both the angle and distance from the joint, thereby maximizing the welding process to achieve perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sphere of heat exchanger production, the tube-to-tube sheet orbital weld head is extensively applied. Heat exchangers, with their array of tubes requiring attachment to a tube sheet, demand both reliability and efficiency. This orbital weld head ensures that every tube-to-tube sheet connection receives a high-caliber weld, which is essential for the impeccable operation of heat exchangers.

Power Generation
Within power plants, be they fossil-fuel or nuclear, specific components necessitate the precise welding of tubes to tube sheets. An exemplary case is steam generators, where the integrity of tube-to-tube sheet welds is indispensable for the secure and efficient flow of power generation. The orbital weld head plays a crucial role in achieving the exceptional weld quality required in these vital applications.

Chemical and Petrochemical Industry
In reactors and other processing equipment within the chemical and petrochemical industry, tubes are frequently joined to tube sheets. Employing an orbital weld head guarantees the formation of strong, leak-proof welds, which is vital in processing corrosive chemicals and managing high-pressure/high-temperature fluids, rendering it essential in these demanding industries.

 

 

Detailed Photos