Advanced Tube to Tube Plate Weld Head for Orbital Welding System

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is a cornerstone in advanced welding applications, designed specifically for the precise and powerful joining of tubes to tube sheets. Its role ensures flawless integration, setting a new standard for excellence in welding performance.

Meticulously designed for orbital welding applications, this cutting-edge equipment executes a perfect circular path around the critical tube-to-tube sheet joint. This essential motion guarantees a seamless weld that encircles the joint with impeccable consistency, delivering exceptional weld integrity throughout the entire circumference.

At the core of the weld head is an innovative drive mechanism, empowering it to rotate with unparalleled precision around the tube-to-tube sheet interface. Typically motor-driven, this mechanism allows precise control over the welding speed, ensuring unrivaled precision and accuracy in every weld it performs.

Integral to its function is the advanced welding torch or electrode holder. Strategically positioned to perfection, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. State-of-the-art models feature adjustable torch angles and proximity settings to the joint, optimizing the welding process for ultimate results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the realm of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head proves invaluable. These exchangers often demand the reliable and efficient welding of numerous tubes to tube sheets. The orbital weld head excels in producing high-caliber welds for every joint, vital for the heat exchanger's top-tier performance.

Power Generation
In power generation facilities, whether driven by fossil fuels or nuclear energy, crucial components require the welding of tubes to tube sheets. For example, in steam generators, the welds' integrity is critical for safe and efficient power output. The orbital weld head guarantees the required weld quality, adhering to strict industry standards.

Chemical and Petrochemical Industry
In reactors and other process equipment, connecting tubes to tube sheets is a routine yet critical task. Using an orbital weld head ensures the creation of sturdy, leak-proof welds, crucial for handling corrosive chemicals and high-pressure/high-temperature fluids in these challenging industries.

 

 

Detailed Photos