Stainless Steel Plate Tube Inner Bore All Position Auto Welding Machine

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" emerges as an indispensable masterpiece in welding technology, especially in the high-stakes task of flawlessly connecting tubes to tube sheets. Its significance is immense and cannot be overemphasized.

This trailblazing component is masterfully designed for orbital welding excellence, showcasing the extraordinary ability to glide in a precise circular motion around the joint linking a tube and tube sheet. This hallmark feature is vital as it ensures a uniform and uninterrupted weld that envelops the entire circumference of the joint, greatly enhancing the structural strength and reliability.

At the heart of the weld head's capabilities lies its advanced drive mechanism. This mechanism serves as the dynamic engine that facilitates precise rotation around the tube-to-tube sheet interface. Typically powered by a motor, it delivers exacting control over the welding speed, ensuring unmatched precision and quality in every weld.

The design smartly integrates a welding torch or electrode holder, meticulously positioned to direct the welding arc or heat source with absolute accuracy at the joint. Cutting-edge models boast adjustable torches for the meticulous adjustment of angle and distance from the joint, thus fine-tuning the welding process to an unparalleled standard of perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the domain of heat exchanger production, the tube-to-tube sheet orbital weld head is widely deployed. Heat exchangers, featuring numerous tubes requiring secure attachment to a tube sheet, demand unmatched reliability and efficiency. This orbital weld head ensures every tube-to-tube sheet connection is reinforced with a top-tier weld, critical for the seamless performance of heat exchangers.

Power Generation
In the realm of power generation, whether in traditional fossil-fuel or advanced nuclear plants, certain elements necessitate the precise welding of tubes to tube sheets. Steam generators, in particular, rely on the immaculate integrity of tube-to-tube sheet welds for the safe and efficient operation of power generation processes. The orbital weld head plays a pivotal role in attaining the exceptional weld quality demanded by these vital applications.

Chemical and Petrochemical Industry
Within reactors and other processing equipment in the chemical and petrochemical sectors, tubes are frequently fused to tube sheets. The use of an orbital weld head ensures the formation of strong, leak-proof welds, essential in handling aggressive chemicals and managing high-pressure/high-temperature fluids, establishing itself as vital in these challenging industries.

 

 

Detailed Photos