| Customization: | Available |
|---|---|
| Cooling Way: | Water Cooling |
| Style: | Vertical |
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The state-of-the-art automatic headstock pipe welding machine is meticulously engineered for the precise welding of steel pipes. Designed to cater to various requirements, it offers customizable units and configurations. Each unit seamlessly connects through an advanced logistics system, enabling a streamlined workflow that includes uploading, beveling, fit-up, spot welding, root welding, filler welding, and cap welding. This ensures unparalleled efficiency and productivity.
Our innovative system presents a groundbreaking solution for TIG/MAG root welding, adept at handling welds with gaps ranging from 0 to 5mm in the root pass, thereby ensuring superior quality control. The comprehensive production line addresses all stages from uploading, automatic length measurement, transportation, unloading, fit-up, to welding, delivering a flawless and automated process.
| Welding current | 5-550A |
| Duty cycle(40ºC) | 550A, 60%; 420A, 100% |
| Input voltage / Frequency | 3×400V(-25%to+20%)50/60HZ |
| Open circuit voltage | 80V |
| Fuse | 3×35A |
| Working environment | -10ºCto+40ºC |
| Torch cooling | Water cooling |
| Dimension L*W*H (mm) | 1100mm×455mm×1000mm |
| Weight | Approx.129kg |
| Cooling capability | 2000W |
| Water tank capacity | Approx.12L |
| DRIVE4Lwire feeder | |
| Wire feeding speed | 0.5-24m/min |
| Wire feeding roller | 4-roller, Φ37mm(1.0mm+1.2mm) |
| Dimension | 690mm×300mm×410mm |
| Weight | Approx.15.1kg |
1) Designed for pipe pre-fabrication, the pipe welding machine offers customizable welding stations according to productivity requirements. All stations are interconnected through an efficient logistics system, streamlining processes such as fixed length, loading, beveling, fit-up, spot welding, root pass welding, filling, and capping, thereby significantly enhancing pre-fabrication efficiency.
2) The system's fixed length capability expertly addresses automatic root pass welding challenges in pre-fabrication.
3) Equipped with a reliable PLC controller, the welding system ensures stable operation and minimizes fault rates, providing consistent, high-quality welds.
4) The welding station's modular design allows for easy transportation via container, facilitating on-site operations and relocations.
5) Our modular design approach reduces the time required for designing and production, enhancing overall efficiency and simplifying maintenance.
6) Widely applicable across the shipbuilding and construction machinery industries, our system offers versatile and robust solutions.
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