Advanced Tube to Tubesheet Welding Weld Head Orbital TIG Kit

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pivotal element in the realm of welding applications, particularly when it comes to the precise and robust joining of tubes to tube sheets, ensuring flawless integration.

Expertly crafted for orbital welding tasks, this equipment is engineered to traverse a circular path around the critical joint between a tube and a tube sheet. This motion is paramount as it guarantees a seamless and consistent weld encircling the entire circumference of the joint, achieving impeccable weld integrity.

Core to the weld head is an advanced drive mechanism, granting it the ability to rotate with precision around the tube-to-tube sheet interface. Typically motor-driven, it allows for meticulous control over the welding speed, ensuring precision and accuracy in every weld.

Also integral is the welding torch or electrode holder. Strategically positioned, the torch directs the welding arc or heat source precisely at the joint. Advanced models offer adjustability in the torch's angle and proximity to the joint, enhancing the welding process for optimal results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing of heat exchangers, the Tube to Tube Sheet Orbital Weld Head is indispensable. These exchangers often require the welding of numerous tubes to tube sheets with reliability and efficiency. The orbital weld head excels in delivering high-quality welds for each joint, crucial for the heat exchanger's optimal performance.

Power Generation
In power plants, whether fueled by fossil fuels or nuclear energy, key components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is pivotal for safe, efficient power generation. The orbital weld head ensures the requisite weld quality, meeting stringent application demands.

Chemical and Petrochemical Industry
In reactors and other process equipment, connecting tubes to tube sheets is commonplace. Employing an orbital weld head ensures the creation of robust, leak-free welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries.

 

 

Detailed Photos