Advanced Orbital Welding Head for Titanium Perforated Sheet Welding Solutions

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

Behold the Tube to Tube Sheet Orbital Weld Head,a groundbreaking innovation in the world of advanced welding technology. Meticulously designed and engineered with precision, it facilitates the formidable task of seamlessly joining tubes to tube sheets. This extraordinary tool sets a new standard for excellence and reliability, ensuring flawless integration and unparalleled welding performance.

Expertly designed for orbital welding applications, this state-of-the-art equipment masterfully navigates a flawless circular trajectory around the essential tube-to-tube sheet joint. This critical movement ensures a seamless weld that consistently encircles the joint with impeccable precision, delivering exceptional weld integrity across the entire circumference and guaranteeing the utmost reliability.

At the core of this weld head lies an innovative drive mechanism, empowering it to rotate with unmatched precision around the tube-to-tube sheet interface. Typically motor-driven, this cutting-edge mechanism allows for meticulous control over welding speed, ensuring unparalleled precision and accuracy in each weld it executes, thereby delivering top-tier results every time.

Central to its superior functionality is the advanced welding torch or electrode holder. Meticulously positioned for optimal performance, the torch directs the welding arc or heat source with pinpoint accuracy at the joint. The latest models boast adjustable torch angles and proximity settings, optimizing the welding process to achieve superior outcomes and enhanced efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized arena of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head emerges as an indispensable asset. These exchangers demand the robust and efficient welding of numerous tubes to tube sheets, and this orbital weld head excels in delivering high-quality welds for each joint, crucial for the heat exchanger's superior performance, longevity, and durability.

Power Generation
Within power generation facilities, whether deriving energy from fossil fuels or nuclear sources, the welding of tubes to tube sheets is pivotal for critical components. In steam generators, for example, the integrity of these welds is paramount for ensuring safe and efficient power output. The orbital weld head ensures top-tier weld quality, meticulously adhering to stringent industry standards.

Chemical and Petrochemical Industry
In reactors and other process equipment, connecting tubes to tube sheets is both routine and crucial. Utilizing an orbital weld head guarantees the creation of robust, leak-proof welds, absolutely essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these challenging industries, thereby ensuring safety and operational efficiency.

 

 

Detailed Photos