Advanced Orbital Welding Head for Heat Exchanger Parts Flange Tube Sheet

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' represents a groundbreaking leap in the world of advanced welding technology. This instrument is meticulously designed to master the art of joining tubes to tube sheets with unrivaled precision. It embodies a new standard of excellence, offering flawless integration and setting an unmatched benchmark for reliability and performance in the welding industry.

Crafted with meticulous attention to detail for orbital welding applications, this cutting-edge equipment performs a seamless circular motion around the pivotal tube-to-tube sheet joint. This essential journey ensures a perfect weld that wraps around the joint with exceptional precision. It delivers outstanding weld integrity throughout the entire circumference, promising the utmost reliability and strength.

At the core of this extraordinary weld head is an innovative drive mechanism that enables it to rotate with unprecedented accuracy around the tube-to-tube sheet interface. Typically powered by a motor, this sophisticated mechanism provides precise control over welding speed, ensuring each weld achieves unparalleled precision and accuracy. This results in consistently top-tier outcomes.

Central to its exceptional performance is the advanced welding torch or electrode holder. Expertly positioned for optimal effectiveness, the torch delivers the welding arc or heat source with pinpoint precision at the joint. Cutting-edge models incorporate adjustable torch angles and proximity settings, enhancing the welding process for superior results and heightened efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. These exchangers require the efficient and reliable welding of multiple tubes to tube sheets. This orbital weld head excels by producing high-quality welds for every joint, crucial for ensuring the heat exchanger's outstanding performance and enduring durability.

Power Generation
Within power generation facilities, whether utilizing fossil fuels or nuclear energy, the welding of tubes to tube sheets is critical for pivotal components. For instance, in steam generators, maintaining weld integrity is essential for safe and effective power output. The orbital weld head ensures weld quality that meets the rigorous standards of the industry, ensuring reliability and safety.

Chemical and Petrochemical Industry
Within reactors and other process equipment, connecting tubes to tube sheets is an essential yet demanding task. Utilizing an orbital weld head ensures robust, leak-proof welds, crucial for handling corrosive chemicals and high-pressure/high-temperature fluids in these industries. This guarantees safety, efficiency, and operational excellence in demanding environments.

 

 

Detailed Photos