The Close Head Orbital Pipe Welding Machine for Pressure Vessels is an exquisitely engineered orbital TIG welding head that operates without wire feeding, making it ideal for a variety of pipe fittings. Its hermetically sealed cavity, pre-filled with protective gas, ensures unmatched weld quality. This high-efficiency, high-quality welding head features water cooling for superior performance and comes with customized collects tailored to customer specifications, ensuring precise positioning without any spot welding. It is fully compatible with support equipment like the i Orbital2000 Orbital Welding Power Source.
Features
-TIG welding without wire feeding for pristine, cleaner welds;
-Closed welding design for ultimate protection;
-Innovative water-circuit cooling system for extended operation;
-Remote pendant for effortless long-distance control;
-Open window design for precise alignment verification post-assembly;
-Perfect for small-diameter, thin-wall pipes made of carbon steel, stainless steel, and titanium alloy;
-Widely applicable in medical, food, biological, electrical, instrumentation, and pipe installation sectors.
Product Parameters
|
Closed head 1 |
Closed head 2 |
Closed head 3 |
Tube OD
(mm) |
Φ6~Φ38.1 |
Φ19.05~Φ76.2 |
Φ38.1~Φ114.3 |
Tungsten OD
(mm) |
¢1.6,¢2.4 |
¢1.6,¢2.4 |
¢2.4,¢3.2 |
Rotation speed
(rpm) |
0.3~6 |
0.2~4 |
0.095~1.9 |
Protective gas |
Ar |
Ar |
Ar |
Cooling |
Water |
Water |
Water |
Cooling flow
(ml/min) |
≥600 |
≥600 |
≥600 |
Rate current |
65A 60% |
75A 60% |
100A 60% |
Closed TIG Orbital Welding Heads represent the pinnacle of welding technology advancements.
These welding heads offer high-precision, reliable welding solutions with their closed design providing remarkable benefits. The design shields the welding arc from external disruptions such as air drafts and contaminants, crafting a pristine and stable welding environment. This leads to superior weld quality with minimal defects.
The orbital welding capability ensures uniform and consistent welds around pipes and tubes, offering precise control over welding parameters. This guarantees uniform strength and appearance for each weld.
Structural composition: typically includes the power supply section (with transformers, rectifiers, filters, etc.), the control circuit section (for arc starting, arc stabilization, wire feeding, and current regulation), the welding circuit section (like conductive nozzle, welding wire, circuit ground wire), and the shell section (for support and protection).
Product Application
Closed TIG Orbital Welding Heads are extensively employed in various critical industries due to their unique advantages and features.
**Aerospace Industry**
In aerospace, where precision and reliability are paramount, these welding heads are utilized for welding crucial components such as fuel lines, hydraulic tubes, and structural elements. The superior weld quality guarantees the safety and integrity of aircraft systems.
**Pharmaceutical Industry**
In the pharmaceutical sector, stringent hygiene and quality standards are essential. These welding heads are crucial for fabricating stainless steel pipes and vessels for processing and transporting pharmaceuticals. Their closed design prevents contamination and delivers seamless welds that comply with rigorous industry standards.
**Food and Beverage Industry**
In food and beverage processing plants, hygienic welding is vital to prevent product contamination. These welding heads are used to weld stainless steel pipes and tanks in food and beverage production and transport. The smooth welds are easy to clean and maintain, ensuring compliance with food safety regulations.
**Semiconductor Industry**
In semiconductor manufacturing, maintaining ultra-clean environments is crucial. These welding heads are employed for welding pipes and components in gas delivery systems, minimizing particle generation and preserving the process environment's purity.
**Oil and Gas Industry**
The oil and gas industry relies on dependable welding for pipelines and pressure vessels. These welding heads weld high-strength alloys and stainless steel pipes, ensuring leak-proof connections and long-lasting durability under harsh operational conditions.
Detailed Photos