Heavy-Duty Seamless Tube Welder: Orbital Welding Head Tube to Sheet for Heat Exchanger

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is a pinnacle of sophisticated welding technology. Expertly crafted for the meticulous task of joining tubes to tube sheets, it promises unmatched precision and power, ensuring flawless integration with each weld. This groundbreaking tool sets a new benchmark for excellence, revolutionizing what's possible in welding performance.

Masterfully engineered for the realm of orbital welding, this state-of-the-art equipment executes a flawless circular trajectory around the pivotal tube-to-tube sheet joint. This critical motion ensures a seamless and uniform weld encircling the joint with unparalleled consistency, delivering exceptional weld integrity throughout the entire circumference, every time.

At the heart of the weld head lies an ingenious drive mechanism, allowing it to rotate with extraordinary precision around the tube-to-tube sheet interface. Typically powered by a motor, this mechanism provides exact control over the welding speed, delivering impeccable precision and accuracy in every weld it undertakes.

Central to its operation is the sophisticated welding torch or electrode holder, strategically positioned for optimal performance. It directs the welding arc or heat source with pinpoint accuracy at the joint. The latest models feature adjustable torch angles and proximity settings, enhancing the welding process for superior results every time.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sophisticated world of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable ally. These exchangers demand the reliable and efficient welding of countless tubes to tube sheets. The orbital weld head excels, crafting high-quality welds for every joint, crucial for the heat exchanger's premium performance.

Power Generation
Within power generation facilities, whether powered by fossil fuels or nuclear energy, critical components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the welds' integrity is paramount for safe and efficient power output. The orbital weld head assures the essential weld quality, complying with rigorous industry standards.

Chemical and Petrochemical Industry
In reactors and various process equipment, connecting tubes to tube sheets is a routine yet vital task. Utilizing an orbital weld head ensures the crafting of robust, leak-proof welds, essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries.

 

 

Detailed Photos