Advanced Durable Welding Tool: Orbital Welding Head Tube to Sheet for Heat Exchanger

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' stands as a pivotal element in the realm of advanced welding applications, meticulously crafted to enable the precise and robust joining of tubes to tube sheets. Its indispensable role ensures a flawless integration, setting a revolutionary standard for excellence in welding performance that is both reliable and exemplary.

Expertly engineered for orbital welding applications, this state-of-the-art equipment performs a flawless circular trajectory around the crucial tube-to-tube sheet joint. This vital motion assures a seamless weld that flawlessly encircles the joint with unerring consistency, achieving exceptional weld integrity across the entire circumference and elevating the quality of every weld.

At the heart of this weld head lies a groundbreaking drive mechanism, enabling it to rotate with unmatched precision around the tube-to-tube sheet interface. Generally motor-driven, this mechanism provides meticulous control over the welding speed, ensuring unparalleled precision and accuracy in each weld it executes, thereby delivering superior results every time.

Central to its operation is the sophisticated welding torch or electrode holder. Precisely positioned for optimal performance, the torch directs the welding arc or heat source with exacting accuracy at the joint. Cutting-edge models boast adjustable torch angles and proximity settings to the joint, refining the welding process to achieve the utmost in quality and efficiency.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an invaluable asset. These exchangers often require the dependable and efficient welding of numerous tubes to tube sheets. The orbital weld head excels at producing high-quality welds for each joint, which is critical for the heat exchanger's superior performance and long-term reliability.

Power Generation
In power generation facilities, whether powered by fossil fuels or nuclear energy, essential components necessitate the welding of tubes to tube sheets. For instance, in steam generators, the integrity of the welds is paramount for safe and efficient power output. The orbital weld head ensures the highest standard of weld quality, consistently meeting stringent industry standards.

Chemical and Petrochemical Industry
Within reactors and other process equipment, connecting tubes to tube sheets is a routine yet critical endeavor. Employing an orbital weld head guarantees the formation of strong, leak-proof welds, which are essential for handling corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries, ensuring safety and reliability.

 

 

Detailed Photos