| Customization: | Available |
|---|---|
| Cooling Way: | Water Cooling |
| Style: | Vertical |
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The Automatic Headstock Pipe Welding Machine is a masterpiece of engineering precision designed specifically for steel pipes. It boasts unmatched versatility through its customizable units and tailor-made designs to meet specific needs. These units are seamlessly interconnected through a cutting-edge logistics system, crafting a streamlined production process that includes uploading, beveling, fit-up, spot welding, root welding, filling welding, and cap welding. This orchestrates an extraordinary efficiency in workflow, setting new standards in pipeline production.
This system distinguishes itself as a one-of-a-kind production line, masterfully handling the demands of TIG/MAG root welding. It adeptly manages 0-5mm gaps in the root pass, ensuring exceptional quality control. From the initial stages of uploading and automatic length control to transport, unloading, fit-up, and welding, it offers an all-inclusive, comprehensive solution for unparalleled production excellence.
| Welding current | 5-550A |
| Duty cycle(40ºC) | 550A, 60%; 420A, 100% |
| Input voltage / Frequency | 3×400V(-25%to+20%)50/60HZ |
| Open circuit voltage | 80V |
| Fuse | 3×35A |
| Working environment | -10ºCto+40ºC |
| Torch cooling | Water cooling |
| Dimension L*W*H (mm) | 1100mm×455mm×1000mm |
| Weight | Approx.129kg |
| Cooling capability | 2000W |
| Water tank capacity | Approx.12L |
| DRIVE4Lwire feeder | |
| Wire feeding speed | 0.5-24m/min |
| Wire feeding roller | 4-roller, Φ37mm(1.0mm+1.2mm) |
| Dimension | 690mm×300mm×410mm |
| Weight | Approx.15.1kg |
1) The Pipe Welding Machine is expertly crafted for pipe pre-fabrication, facilitating productivity-enhancing selection and design of welding stations. These stations are seamlessly interconnected through a sophisticated logistics system, enabling a full-spectrum work process that includes fixed length, load, bevel, fit-up, spot welding, root pass, filling, and cap welding. This synergy dramatically boosts pre-fabrication efficiency.
2) The innovative fixed length technology effectively conquers the challenges of automatic root pass in pre-fabrication.
3) The use of a stable PLC controller guarantees unwavering performance of the welding system while significantly reducing fault rates.
4) The containerized design of the welding station allows for straightforward field operations and effortless relocations, enhancing operational flexibility.
5) The modular design sharply cuts down on design and production time, significantly boosting overall production and maintenance efficiency.
6) This machinery finds extensive applications in the shipbuilding and construction machinery industries, showcasing its wide-ranging utility.
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