Heavy-Duty Orbital Tube Welder Machine for Precision Welding Boiler Applications

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500sets/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is a groundbreaking innovation in the field of advanced welding, expertly designed for the precise and robust joining of tubes to tube sheets. This extraordinary tool ensures perfect integration, setting a new standard for excellence and dependability in welding performance, making it an essential asset in modern engineering.

Expertly crafted for orbital welding applications, this cutting-edge equipment executes a flawless circular trajectory around the critical tube-to-tube sheet joint. This indispensable motion guarantees a seamless weld that consistently encompasses the joint with exquisite precision, offering exceptional weld integrity across the entire circumference, thereby ensuring unparalleled reliability and performance.

At the core of this weld head is an innovative drive mechanism, empowering it to rotate with extraordinary precision around the tube-to-tube sheet interface. Typically powered by a motor, this advanced mechanism allows for meticulous control over the welding speed, ensuring unmatched precision and accuracy in every weld it executes, consistently delivering top-tier results that meet the highest standards.

Integral to its operation is the state-of-the-art welding torch or electrode holder. Expertly positioned for maximum efficiency, the torch directs the welding arc or heat source with pinpoint precision at the joint. Cutting-edge models boast adjustable torch angles and proximity settings, optimizing the welding process for superior outcomes and enhanced efficiency, making it a leader in welding technology.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the specialized domain of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an indispensable asset. Heat exchangers require reliable and effective welding of numerous tubes to tube sheets, and this orbital weld head excels by delivering high-quality welds for each joint, essential for the heat exchanger's exceptional performance and longevity.

Power Generation
Within power generation facilities, whether fueled by fossil or nuclear energy, critical components demand the welding of tubes to tube sheets. For example, in steam generators, the integrity of these welds is crucial for ensuring safe and efficient power production. The orbital weld head guarantees the requisite weld quality, complying with stringent industry standards for optimal operation.

Chemical and Petrochemical Industry
In reactors and other process equipment, the connection of tubes to tube sheets is a routine yet critical task. Utilizing an orbital weld head ensures the creation of strong, leak-proof welds, vital for handling corrosive chemicals and high-pressure/high-temperature fluids in these demanding industries, thereby guaranteeing safety and operational efficiency.

 

 

Detailed Photos