Discover the pinnacle of precision engineering with our Close Head Orbital Pipe Welding Machine, specifically designed for Pressure Vessels. This revolutionary orbital TIG welding head operates flawlessly without the need for wire feeding, making it the ideal solution for an array of pipe fittings. Encased in a meticulously sealed cavity pre-filled with protective gas, it ensures impeccable weld quality with every use. Experience unparalleled efficiency and performance with its advanced water cooling system, crafted to deliver superior results. Tailored with customized collects to match your exact specifications, this machine guarantees precise positioning without any spot welding. Pair it with the i Orbital2000 Orbital Welding Power Source to revolutionize your welding operations and achieve new heights of excellence.
Key Features to Elevate Your Welding Experience
- Experience the unmatched precision of TIG welding without wire feeding, ensuring cleaner and superior welds every time;
- Embrace an innovative closed welding design that offers optimal protection, maintaining the integrity of every weld;
- Benefit from an advanced water-circuit cooling system that guarantees prolonged, uninterrupted operation, enhancing your productivity;
- Utilize the convenient remote pendant for effortless long-distance control, streamlining your welding process;
- Verify precise alignment post-assembly with the innovative open window feature, ensuring accuracy and reliability;
- Perfectly engineered for small-diameter, thin-wall pipes made from carbon steel, stainless steel, and titanium alloy, meeting diverse industrial demands;
- Exceptionally versatile, this device is widely applicable across sectors such as medical, food, biological, electrical, instrumentation, and comprehensive pipe installation projects, making it an essential tool for diverse professional applications.
Product Parameters
| |
Closed head 1 |
Closed head 2 |
Closed head 3 |
Tube OD
(mm) |
Φ6~Φ38.1 |
Φ19.05~Φ76.2 |
Φ38.1~Φ114.3 |
Tungsten OD
(mm) |
¢1.6,¢2.4 |
¢1.6,¢2.4 |
¢2.4,¢3.2 |
Rotation speed
(rpm) |
0.3~6 |
0.2~4 |
0.095~1.9 |
| Protective gas |
Ar |
Ar |
Ar |
| Cooling |
Water |
Water |
Water |
Cooling flow
(ml/min) |
≥600 |
≥600 |
≥600 |
| Rate current |
65A 60% |
75A 60% |
100A 60% |
Our Closed TIG Orbital Welding Heads embody the pinnacle of cutting-edge welding technology.
These welding heads are meticulously engineered to provide unparalleled high-precision and reliability. The innovative closed design offers remarkable benefits by effectively shielding the welding arc from external disturbances, such as air drafts and contaminants. This creates an immaculate and stable welding environment, resulting in welds of extraordinary quality with minimal defects.
The state-of-the-art orbital welding capability ensures uniform and consistent welds encircling pipes and tubes, delivering precise control over the welding parameters. This precision guarantees each weld possesses uniform strength and an impeccable appearance.
Structural Composition: Typically includes the power supply unit (featuring transformers, rectifiers, filters, etc.), the control circuit unit (responsible for arc starting, arc stabilization, wire feeding, and current regulation functions), the welding circuit unit (comprising conductive nozzles, welding wire, circuit ground wire, etc.), and the shell unit (providing necessary support and protection).
Product Application
Our Closed TIG Orbital Welding Heads are renowned for their unparalleled performance across a spectrum of critical industries. With their exceptional advantages and distinctive features, these welding heads have become indispensable in demanding applications.
**Aerospace Industry**
In the aerospace sector, where precision and reliability are non-negotiable, our welding heads are pivotal for crafting essential components like fuel lines, hydraulic tubes, and structural elements. Their superior weld quality promises the utmost safety and integrity, vital for aircraft systems.
**Pharmaceutical Industry**
The pharmaceutical industry sets formidable standards for hygiene and quality. Our welding heads are crucial for the production of stainless steel pipes and vessels, essential in pharmaceutical processing and conveyance. The closed design ensures contamination-free operations while achieving flawless welds that adhere to rigorous industry standards.
**Food and Beverage Industry**
In the food and beverage processing realm, hygienic welding is absolutely crucial to prevent contamination. These welding heads excel in assembling stainless steel pipes and tanks for food and beverage manufacturing and transport. The smooth, seamless welds facilitate easy cleaning and maintenance, ensuring full compliance with stringent food safety regulations.
**Semiconductor Industry**
Within semiconductor manufacturing, preserving ultra-clean environments is paramount. Our welding heads play a critical role in welding pipes and components within gas delivery systems, reducing particle generation and safeguarding the pristine purity of the process environment.
**Oil and Gas Industry**
In the oil and gas sector, the demand for reliable welding of pipelines and pressure vessels is imperative. Our welding heads deliver robust welds for high-strength alloys and stainless steel pipes, providing leak-proof connections and unparalleled durability under the most challenging operational conditions.
Detailed Photos
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