Carbon Steel Plate Tube Inner Bore All Position Auto Welding Implement

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The "Tube to Tube Sheet Orbital Weld Head" is an indispensable pillar in the realm of welding applications, especially for the critical task of effortlessly uniting tubes to tube sheets. The significance of this tool is paramount and cannot be underestimated.

This groundbreaking component is expertly crafted for orbital welding, featuring the remarkable ability to maneuver in a precise circular trajectory around the joint connecting a tube and a tube sheet. This vital characteristic guarantees a uniformly pristine and continuous weld that envelops the entire joint, significantly boosting structural durability and integrity.

At the core of the weld head's operation lies its advanced drive mechanism, a powerhouse enabling precise rotation around the tube-to-tube sheet junction. Often powered by a motor, this mechanism delivers meticulous speed control over the welding process, ensuring extraordinary accuracy and superior weld quality in every application.

The design incorporates a skillfully positioned welding torch or electrode holder, designed to direct the welding arc or heat source with exceptional precision at the joint. Top-tier models feature adjustable torches, allowing for precise customization of angle and distance from the joint, thus perfecting the welding process and achieving optimal results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sphere of heat exchanger production, the tube-to-tube sheet orbital weld head is widely employed. Heat exchangers, which feature numerous tubes that must be affixed to a tube sheet, demand utmost reliability and efficiency. This orbital weld head ensures that each tube-to-tube sheet connection is secured with a superior quality weld, essential for the seamless functioning of heat exchangers.

Power Generation
In the power generation sector, whether within fossil-fuel or nuclear facilities, certain components necessitate the precise welding of tubes to tube sheets. A prime example is steam generators, where the integrity of tube-to-tube sheet welds is crucial for the secure and efficient operation of power generation systems. The orbital weld head plays a pivotal role in delivering the exceptional weld quality required for these critical functions.

Chemical and Petrochemical Industry
In reactors and other processing equipment within the chemical and petrochemical industries, tubes are frequently welded to tube sheets. An orbital weld head is indispensable for ensuring the creation of robust, leak-proof welds, which is vital for handling corrosive chemicals and managing high-pressure, high-temperature fluids in these demanding environments.

 

 

Detailed Photos