Seamless Tube to Tube Plate Weld Head for Orbital Welding Projects

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' by Kunshan Youbest Machinery Co., Ltd. is a quintessential asset in the welding domain. This cutting-edge tool is indispensable in achieving a flawless connection between tubes and tube sheets, ensuring impeccable integration and unmatched durability.

Skillfully designed for orbital welding operations, this sophisticated equipment is engineered to execute a precise circular trajectory around the pivotal joint linking a tube to a tube sheet. This movement is crucial as it promises a seamless and uniform weld that fully encircles the joint, delivering unmatched weld integrity and consistency.

At the heart of this weld head is a state-of-the-art drive mechanism, allowing for precise rotation around the tube-to-tube sheet junction. Powered typically by a motor, it offers meticulous control over welding speed, ensuring each weld is crafted with precision and accuracy, meeting the highest standards of excellence.

Equally important is the strategically positioned welding torch or electrode holder. This ensures the welding arc or heat source is directed precisely at the joint. Advanced versions provide adjustability in the torch's angle and proximity, enhancing the welding process to achieve superior results.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the realm of heat exchanger manufacturing, the Tube to Tube Sheet Orbital Weld Head is an essential tool. These exchangers demand the reliable and efficient welding of numerous tubes to tube sheets. This orbital weld head excels in producing high-quality welds for every joint, which is vital for the heat exchanger's peak performance.

Power Generation
Within power generation facilities, whether they utilize fossil fuels or nuclear energy, critical components require the precise welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is crucial for safe and efficient power production. The orbital weld head ensures this level of weld quality, adhering to the most rigorous application requirements.

Chemical and Petrochemical Industry
In the demanding realms of reactors and other process equipment, the connection of tubes to tube sheets is a routine necessity. Utilizing an orbital weld head guarantees strong, leak-resistant welds that are vital for handling corrosive chemicals and managing high-pressure/high-temperature fluids in these challenging industries.

 

 

Detailed Photos