Industrial Tube to Tube Plate Weld Head for Orbital Welding Needs

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: tube to tube sheet
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is an indispensable component in the sophisticated sphere of welding applications. It excels in the precise and robust joining of tubes to tube sheets, ensuring a flawless and seamless integration that meets the highest standards of industrial precision.

Expertly crafted for specific orbital welding tasks, this cutting-edge equipment is designed to traverse a precise circular path around the critical joint between tubes and tube sheets. This essential motion guarantees a seamless, consistent weld that encircles the entire circumference, achieving impeccable weld integrity that stands the test of rigorous industrial demands.

At the heart of the weld head lies an advanced drive mechanism, enabling it to rotate with unparalleled precision around the tube-to-tube sheet interface. Typically powered by a motor, this mechanism allows for meticulous control over welding speed, ensuring each weld is executed with the utmost precision and accuracy, elevating the quality of every joint.

Equally integral is the welding torch or electrode holder, strategically positioned for optimal effectiveness. The torch adeptly directs the welding arc or heat source precisely at the joint, while advanced models offer adjustability in the torch's angle and proximity, thereby enhancing the welding process and ensuring superior results every time.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the manufacturing of heat exchangers, the Tube to Tube Sheet Orbital Weld Head proves indispensable. These exchangers often require the welding of numerous tubes to tube sheets with unparalleled reliability and efficiency. The orbital weld head excels in delivering high-quality welds for each joint, which are crucial for the heat exchanger's optimal performance and longevity.

Power Generation
In power plants, whether fueled by fossil fuels or nuclear energy, critical components necessitate the precise welding of tubes to tube sheets. For instance, in steam generators, the integrity of these welds is pivotal for safe, efficient power generation. The orbital weld head ensures the requisite weld quality, meticulously meeting the stringent demands of such critical applications.

Chemical and Petrochemical Industry
Within reactors and other process equipment, the connection of tubes to tube sheets is a standard necessity. Utilizing an orbital weld head guarantees the creation of robust, leak-free welds, which are essential for managing corrosive chemicals and high-pressure/high-temperature fluids in these intensely demanding industries, ensuring safety and efficiency.

 

 

Detailed Photos