Carbon Steel Plate Tube Inner Bore All Position TIG Welding Apparatus

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: TPN25
• Style: Hanging
• Frequency Range: High Frequency
• Electric Current: Inverter
• Tube Material: Stainless Steel,Carbon Steel,
• Welding Type: TIG Welding
• Operation: Auto
• Shielding Gas: Argon
• Transport Package: Container
• Trademark: Youbest
• Origin: China
• HS Code: 85153900
• Production Capacity: 500set/Year

Product Description

The 'Tube to Tube Sheet Orbital Weld Head' is undeniably a cornerstone in welding applications, particularly when tackling the imperative task of flawlessly joining tubes to tube sheets. Its role in this process is absolutely vital and its contribution cannot be underestimated.

This groundbreaking component is intricately designed for orbital welding, featuring the extraordinary ability to traverse a precise circular trajectory around the joint connecting a tube and a tube sheet. This capability is crucial as it guarantees a reliably uniform and seamless weld around the full circumference of the joint, significantly bolstering structural strength.

At the heart of the weld head's remarkable functionality is its advanced drive mechanism. This mechanism serves as the driving force, enabling precise rotation around the tube-to-tube sheet interface. Often motorized, it delivers precise control over welding speed, ensuring unmatched precision and superior quality with each weld.

The design further integrates a welding torch or electrode holder, expertly positioned to direct the welding arc or heat source with exact precision at the joint. Sophisticated models offer adjustable torches, allowing meticulous adjustments of angle and proximity to the joint, thereby fine-tuning the welding process to achieve perfection.

 

Product Parameters

 

Product Name	Tube to Tube Sheet Welding Head
Item No.	YB1078
Material	Carbon steel, Stainless steel,  Titanium alloy(with cover)
Tube OD	Φ10~Φ78mm
Connection	Protrusion tube, flush tube
Tungsten OD(mm)	¢2.4(standard),¢3.2
Wire Diameter(mm)	¢0.8,¢1.0
Rotation speed(rpm)	0.37~7.39
Welding angle	0º~30º option
Max wire feeding speed(mm)	1800
Protective gas	Ar
Cooling	Water
Cooling flow(ml/min)	≥600
Duty cycle	300A 60%

Product Application

Industrial Equipment
In the sphere of heat exchanger manufacturing, the tube-to-tube sheet orbital weld head is extensively deployed. Heat exchangers, defined by a multitude of tubes that must be affixed to a tube sheet, require utmost reliability and efficiency. This orbital weld head ensures that each tube-to-tube sheet junction possesses a top-tier weld, essential for the optimal performance of heat exchangers.

Power Generation
In power plants, whether they are fueled by fossil resources or nuclear energy, certain components necessitate the precise welding of tubes to tube sheets. A prime example is steam generators, where the integrity of tube-to-tube sheet welds is critical for the safe and efficient continuation of power generation. The orbital weld head plays a pivotal role in achieving the outstanding weld quality required in these critical applications.

Chemical and Petrochemical Industry
In reactors and other processing equipment within the chemical and petrochemical sectors, tubes are often joined to tube sheets. Employing an orbital weld head guarantees the production of strong, leak-free welds, which is vital when managing corrosive chemicals and coping with high-pressure and high-temperature fluids, making it indispensable in these challenging industries.

 

 

Detailed Photos