Customization: | Available |
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Cooling Way: | Water Cooling |
Style: | Vertical |
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The Automatic Headstock Pipe Welding Machine is a masterpiece of engineering, crafted with precision for steel pipes. It boasts unmatched versatility through its customizable units and designs, each tailored meticulously to meet specific customer requirements. These units are seamlessly integrated via a cutting-edge logistics system. This sophisticated setup ensures a seamless and streamlined production process that includes uploading, beveling, fit-up, spot welding, root welding, filling welding, and cap welding, leading to an exceptionally efficient workflow.
This innovative system is a standout in the industry, offering a unique production line that excels in managing both TIG and MAG root welding processes. It effortlessly handles root pass gaps ranging from 0 to 5mm, ensuring consistently high-quality control and superior weld integrity. The system is an all-encompassing solution that covers the entire production spectrum, from uploading and automatic length control to transport, unloading, fit-up, and welding, providing comprehensive and reliable production capability.
Welding current | 5-550A |
Duty cycle(40ºC) | 550A, 60%; 420A, 100% |
Input voltage / Frequency | 3×400V(-25%to+20%)50/60HZ |
Open circuit voltage | 80V |
Fuse | 3×35A |
Working environment | -10ºCto+40ºC |
Torch cooling | Water cooling |
Dimension L*W*H (mm) | 1100mm×455mm×1000mm |
Weight | Approx.129kg |
Cooling capability | 2000W |
Water tank capacity | Approx.12L |
DRIVE4Lwire feeder | |
Wire feeding speed | 0.5-24m/min |
Wire feeding roller | 4-roller, Φ37mm(1.0mm+1.2mm) |
Dimension | 690mm×300mm×410mm |
Weight | Approx.15.1kg |
1) Specifically designed for pipe pre-fabrication, the Pipe Welding Machine allows for productivity-focused selection and design of welding stations. These stations are interconnected through an advanced logistics system that facilitates a complete range of work processes, including fixed length measurement, loading, beveling, fit-up, spot welding, root pass, filling, and cap welding. This integration significantly boosts pre-fabrication efficiency, making the entire operation seamless and highly productive.
2) The innovative fixed length technology effectively addresses and solves the challenges associated with automatic root pass welding in pre-fabrication, ensuring accuracy and precision.
3) A robust PLC controller is employed to ensure consistent and reliable welding system performance, substantially reducing fault rates and enhancing overall productivity.
4) The containerized design of the welding station provides exceptional convenience for field operations and relocations, making it adaptable to various worksite requirements.
5) The modular design of the system dramatically cuts down on design and production time, while simultaneously boosting overall production and maintenance efficiency, delivering superior operational performance.
6) This versatile system finds broad applications across the shipbuilding and construction machinery industries, ensuring resilience and reliability in demanding environments.